BIW Tolerance Management Professional

4 days ago

Bengaluru, Karnataka, India Mercedes Benz Full time ₹ 12,00,000 - ₹ 24,00,000 per year

Key Responsibilities:

  • Define measurement systems, locator strategy, and tolerance specifications for Body in White (BiW) components and exterior trims in line with styling and manufacturing requirements
  • Ensure robustness of the measurement system from part fabrication to complete BiW assembly
  • Analyze functional requirements of BiW and develop measurement strategies for module fitment
  • Discuss and align tolerance concepts with stakeholders across design, manufacturing, and quality teams
  • Perform 1D, 2D, and 3D tolerance stack-up studies during development to identify production risks and propose solutions in terms of measurement strategy, alignment, tolerance specifications, assembly sequence, and design improvements
  • Execute tolerance simulations in 3DCS to digitally replicate production processes, apply appropriate probability distributions based on manufacturing processes, and validate concept robustness
  • Create Gap & Flush plans and concepts to ensure visual and perceived quality of the vehicle
  • Collaborate with cross-functional teams (CFTs) to incorporate feedback and provide technical solutions
  • Develop and align sub-module and closure integration concepts to ensure fitment and support production planning requirements
  • Ensure quality and adherence to project timelines for all deliverables

Required Skills and Experience:

  • Proficiency in 3D tolerance simulation tools 3DCS preferred
  • Strong understanding of GD&T (Geometric Dimensioning & Tolerancing) and SPC (Statistical Process Control)
  • Knowledge of perceived quality and visual quality standards in automotive manufacturing
  • Good understanding of Body in White (BiW) manufacturing processes and automotive assembly operations
  • Familiarity with measurement systems and various inspection methods
  • Working proficiency in Siemens NX
  • Experience range: 5 to 8 years in relevant automotive or manufacturing domains

Qualifikationen

  • Educational Qualifications: Bachelors / Masters degree in Mechanical Engineering or related discipline.
  • Preferred Qualifications (Good to Have): Exposure to 3D tolerance analysis, digital validation, and global automotive projects. Experience working with Daimler systems or in collaboration with global stakeholders. Knowledge of visual quality standards and gap & flush management in premium vehicles.

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