Mechanical Engineer

2 days ago

Rajkot, Gujarat, India varun casting Full time

1. Preventive Maintenance (PM)

  • Prepare and follow daily, weekly, monthly, and annual PM schedules
  • Inspect and maintain:
  • Spindle condition (noise, vibration, temperature)
  • Ball screws, LM guides, and guideways
  • Lubrication systems (oil/grease levels, pumps, lines)
  • Coolant systems (tank, filters, pumps)
  • Check hydraulic and pneumatic systems for leaks and pressure settings
  • Maintain proper machine leveling and alignment

2. Breakdown Maintenance

  • Diagnose and rectify:
  • Mechanical failures (bearings, couplings, gears)
  • Spindle issues (run-out, overheating)
  • Axis movement problems (backlash, stick-slip)
  • Coordinate with electrical engineers for control-related faults
  • Minimize machine downtime by quick root cause analysis

3. Spindle & Axis Maintenance

  • Monitor spindle run-out, taper condition, and tool clamping force
  • Replace:
  • Spindle bearings (if in scope)
  • Ball screws and thrust bearings
  • Way covers and wipers
  • Perform axis backlash adjustment and geometry checks

4. Tool Changer & ATC Maintenance

  • Inspect and maintain:
  • Tool magazine
  • Tool arm, grippers, and sensors
  • Adjust tool change timing and alignment
  • Replace worn grippers, springs, and proximity sensors

5. Hydraulic & Pneumatic Systems

  • Maintain hydraulic units:
  • Pressure setting
  • Oil cleanliness and temperature
  • Service pneumatic FRL units
  • Ensure proper operation of:
  • Tool unclamping
  • Pallet clamping (if applicable)

6. Coolant & Chip Management

  • Maintain coolant concentration and filtration
  • Service chip conveyors, augers, and pumps
  • Prevent chip accumulation affecting axis travel or sensors

7. Accuracy & Geometry Control

  • Conduct:
  • Ball bar tests
  • Laser alignment tests (with service support if needed)
  • Ensure machine accuracy:
  • Flatness
  • Squareness
  • Positioning repeatability
  • Take corrective actions for deviations

8. Spare Parts & Documentation

  • Maintain critical spares inventory (belts, bearings, seals, sensors)
  • Prepare maintenance reports and breakdown history
  • Maintain OEM manuals and maintenance checklists

9. Safety & Compliance

  • Follow LOTO (Lockout/Tagout) procedures
  • Ensure machine guards, interlocks, and safety switches are functional
  • Promote safe working practices in the shop

10. Continuous Improvement

  • Analyze recurring breakdowns
  • Implement Kaizen / TPM activities
  • Suggest modifications to improve machine reliability and life

11. Coordination & Training

  • Coordinate with:
  • Production
  • Quality
  • OEM service engineers
  • Train operators on:
  • Basic machine care
  • Early fault identification

Skills Required

  • Strong knowledge of machine tool mechanics
  • Ability to read mechanical drawings
  • Hands-on experience with VMC/HMC maintenance

Job Type: Full-time

Pay: ₹20, ₹25,000.00 per month

Work Location: In person

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