Assistant Manager – Production
2 days ago
Job Title:
Assistant Manager – Production (Assembly, Fabrication, Coil- Section – AHU)
Company Name
: Zeco Aircon Limited (Part of Munters)
Department:
Production
Location:
Malur (Industrial Area), Near Bangalore. Karnataka
Reports To:
Production Head
Salary 7 – 9 LPA
Contact Person
Rajesh Kumar (AGM-People & Culture)
Contact No
Email ID
:
Job Summary
The Assistant Manager – Production (Assembly, Fabrication & Coil - Section – AHU) is responsible for overseeing day-to-day operations of AHU assembly, fabrication & coil lines. This includes managing production targets, optimizing workflow, ensuring product quality, reducing waste, and leading a team of technicians/operators. The role demands strong leadership, planning, and hands-on knowledge of AHU manufacturing processes.
Key Responsibilities
1. Production Planning & Execution
- Plan and execute daily/weekly/monthly production schedules to meet delivery targets.
- Coordinate with planning, design, and stores departments for timely availability of materials and drawings.
- Ensure optimum utilization of manpower, machines, and materials.
2. Assembly, Fabrication & Coil Oversight
- Supervise AHU fabrication processes including sheet metal cutting, bending, punching, welding, and finishing.
- Monitor and guide assembly processes, ensuring adherence to design specifications and quality standards.
- Ensure SOPs and work instructions are followed at every stage of production.
3. Quality Assurance
- Work closely with the Quality department to implement in-process quality checks.
- Conduct root cause analysis of defects and implement corrective and preventive actions.
- Ensure final products meet customer specifications and internal quality norms.
4. Team Management
- Lead, mentor, and train production supervisors, technicians, and workers.
- Monitor performance and provide feedback to improve efficiency and morale.
- Ensure discipline, safety, and a productive work environment on the shop floor.
5. Cost & Process Optimization
- Identify areas of waste, rework, and downtime; implement Lean Manufacturing and Kaizen initiatives.
- Improve production efficiency through process enhancements and automation wherever feasible.
6. Safety & Compliance
- Ensure strict adherence to safety protocols and statutory compliance in the fabrication assembly & coil areas.
- Promote a culture of safety and continuous improvement among shop floor staff.
Required Qualifications & Skills
- Education
: Diploma / B.E. / B.Tech in Mechanical / Production / Industrial Engineering. - Experience
: 7–10 years of experience in production, with at least 5 years in a supervisory role in AHU or similar HVAC equipment manufacturing. - Technical Skills
: - Knowledge of AHU components and assembly processes.
- Proficiency in reading technical drawings and BOMs.
- Familiarity with sheet metal fabrication machines and tools.
- Understanding of Lean, 5S, TPM, and other manufacturing best practices.
- Soft Skills
: - Strong leadership and team management skills.
- Excellent problem-solving and decision-making abilities.
- Good communication and coordination across departments.
Preferred
- Certification in Six Sigma, Lean Manufacturing, or similar will be an added advantage.
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