Support Remelt

**Designation**:Assistant Engineer

**Updated**:February 21, 2025

**Location**:Maharashtra, India

**Organization**:Metals
- **Shift Management & Coordination**:

- ** Manpower Planning**: Manage shift manpower to ensure adequate staffing levels to meet production demands.
- ** Production Planning Coordination**: Work closely with the planning department to understand the next two days' casting production plan.
- ** Sequencing Production**: Ensure efficient sequencing of the production plan to meet daily production targets.
- ** Hot Metal Coordination**: Coordinate with the recycling plant for hot metal supply to meet the production plan for the day.
- ** Safety & Quality Assurance**:

- ** Tool Box Talks (TBT)**: Conduct TBTs with team members, specifically focusing on molten metal handling and quality control practices.
- ** Safety Protocols**: Ensure strict adherence to PTW (Permit to Work) and LOTOTO (Lockout/Tagout) systems.
- ** JSA Reviews**: Conduct and review Job Safety Analyses (JSA) for each activity on the shop floor.
- ** Cultural Maintenance**: Foster a safe and efficient working culture by addressing issues immediately and maintaining a focus on safety and teamwork.
- ** Maintenance & Troubleshooting**:

- ** Breakdown Management**: Take direct responsibility for resolving any breakdowns (electrical and mechanical) with the help of shift team members.
- ** Melter/Holder Furnace**: Oversee burner-related breakdowns and adjustments (e.g., second-stage, first-stage, exhaust, pilot).
- ** Spare Parts Management**: Monitor and manage spare parts inventory, including cyclic valves, Janatic valves, couplings, butterfly valves, and related tools.
- ** Spectrometer Operations**:

- ** Chemical Analysis**: Operate the spectrometer for alloy chemical analysis and maintain standardization for CRM samples.
- ** Spectrometer Lathe Machine**: Supervise operations and maintenance of the spectrometer lathe machine, including tool inventory and AMC (Annual Maintenance Contract) support.
- ** Gas Cylinder Management**: Monitor and manage Argon gas cylinder inventory for spectrometer operations.
- ** Inventory & Consumables Management**:

- ** Consumables Tracking**: Maintain daily operational consumable stock and ensure timely reporting.
- ** Media Ball Management**: Supervise media ball replacement, cleaning, and inventory control. Ensure effective use and maintenance of media case jali and casting boxes.
- ** Spare Parts Inventory**: Oversee spare parts such as valves, coupling components, and burner assemblies, ensuring they are stocked and available for quick use.
- ** Data Entry & Reporting**:

- ** Shift Log Writing**: Maintain accurate shift logs and report any incidents or anomalies during the shift.
- ** Data Entry**: Enter production and maintenance data into the Level2 and Oracle systems, ensuring accurate records of shift performance, production output, and maintenance activities.
- ** OT Reporting**: Track daily overtime (OT) and report findings. Work to identify ways to reduce OT costs and improve shift efficiency.
- ** Training & Development**:

- ** Departmental Training**: Lead and facilitate departmental training sessions to ensure all team members are well-prepared and equipped with necessary skills.
- ** Oracle System Entry**: Ensure accurate entry of training activities and records into the Oracle system.
- ** Mock Drills**: Organize and participate in regular mock drills for emergency preparedness.
- ** General Operations**:

- ** Mold Maintenance**: Supervise daily mold maintenance activities to ensure all molds are in proper working condition.
- ** Casual Labor Utilization**: Ensure 100% utilization of casual labor for condition improvement and 5S implementation in remelt areas.
- ** Cycle Time Monitoring**: Monitor and report on melter cycle time to ensure efficient operation and process optimization.
- ** External Coordination & Purchases**:

- ** MSO Preparation**: Prepare MSOs (Material Shipping Orders) for any equipment that needs to be sent outside the plant.
- ** Purchase Requests**: Handle purchase requests through the Ekaayan system and coordinate necessary approvals.
- ** Material Issuance**: Issue material slips for required items and ensure proper documentation through the Ekaayan system.
- ** Other Responsibilities**:

- ** Shutdown Participation**: Participate in monthly PM (Preventive Maintenance) schedules and yearly plant shutdowns.

**Work Permit System**: Oversee the gate entry process for new contract personnel and ensure they follow the work permit procedure.

**Qualifications**:
Diploma in electrical eng

**Minimum Experience Level**:
3-10 Years

**Report to**:
Manager