Pf Mechanical

**Designation**:Assistant Manager

**Updated**:February 18, 2025

**Location**:Madhya Pradesh, India

**Organization**:Cement

**Job Purpose**:
Plan Organize & Co-Ordinate the implementation of maintenance activities (Preventive/Predictive) in Raw Mill for optimum plant availability within optimum cost to meet production target, Execution of improvement / modification jobs for cost reduction and productivity improvement along with manpower planning and spare parts management, system implementation for best practices by ensuring pollution free and safe working environment.

**Job Context & Major Challenges**:
Job Context: Dhar Cement Works is integrated cement plant equipped with modern technology with an installed capacity of 6 MTPA, cement production capacity of 5.2 MTPA with WHRS for power generation (33 MW) and open cast mines. It manufacturers OPC 43, OPC 53 ,PPC, PPC Special grade of cement. Our Unit have AFR processing facilities to support our TSR.

Unit has always maintained high level of operational performance and stands tall, as a symbol of '˜Sustainable Industrial Development'. It is acknowledged as one of the efficient, vibrant, productive, profitable, technologically updated and state-of-the-art unit. For sustainability units environmental cell monitors air and water quality, audits, and conducts ecological studies and environmental studies of mines and nearby villages.

Job Challenges:
'¢ 100% Equipment availability for 365 days continuously. Maintain zero accident.
100% Implementation of systems like QMS,EMS,OHSAS,WCM and SAP,
'¢ Controlling of maintenance expenditure well within norms.
'¢ Coordinate the challenging of execution of maintenance related activities.
Ensure pollution free environment to improve manpower efficiency and productivity.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Focus on SHE (Safety, Health & Environment) along with Sustainability initiatives
- Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about 'œI know my job', 'œI know the hazards associated with my job and I applied control measures' & 'œI escalate to my senior' among manpower deployed in sections/department manpower including peer, WB & CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any safety event
- Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action
- Adhering of all safety precautions on the site and off the site
- Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
- KRA2
- System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programs down the level team
- To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
- Implementation of critical spares & consumable SOP without any defilement
- Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
- KRA3
- I) COST CONTROL:
Plan monitor and control spares and lubricants inventory and manpower cost as per budget in Mech maintenance activities in Raw mill in order to optimize the maintenance cost.
- Prepare Budget for Raw mill area.
Monitoring expenditure with respect to budget.
- Classification of most critical and less critical and general spares.
Accordingly spares procurement from OEM and Reputed substitute suppliers.
- Carry out life value analysis for high value spares.
- Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment.
- Monitor stores inventory reduction, standardization and optimization
- Monitoring of contractor cost comparing with last year expenditure.
- Close monitoring on worker's overtime.
- Planning of spare parts and raising indent for procurement as per requirement.
Identification of maintenance cost reduction parameters.
- KRA4
- Coordinate the chal