Vmc Operator

1. **Setup and Calibration of VMC Machines**
- The VMC Setter is responsible for setting up the vertical machining center (VMC) machines before production starts. This includes installing the correct tool holders, workpieces, and fixtures required for machining components.
- The setter also ensures that the machine's parameters (like speed, feed, tool selection, and coolant settings) are correctly calibrated for the specific task.

2. **Reading and Interpreting Technical Drawings**
- The VMC Setter must read and understand detailed technical drawings, blueprints, and CAD models to ensure the parts are machined according to specifications. The tool room typically deals with complex parts for press tools, dies, or fixtures that require high precision.

3. **Selection of Cutting Tools**
- A key responsibility is selecting the correct cutting tools for the machining process. This includes choosing the right tool types, sizes, and materials that are best suited for the part being machined, considering the material of the workpiece (e.g., steel, aluminum) and the requirements of the press tool.

4. **Fixture Setup**
- VMC Setters install and align fixtures on the machine bed. These fixtures hold the workpieces in place during the machining process. For the press shop industry, these fixtures must be accurate to ensure the parts being manufactured meet stringent tolerances needed for tooling and press machine components.

5. **Tool Changing and Maintenance**
- The setter is responsible for changing and maintaining cutting tools during the machining process. This involves monitoring tool wear, changing worn-out tools, and ensuring that tools are properly aligned and functioning. This is important for maintaining the quality of parts and preventing machine damage.

6. **Machining Press Tools and Components**
- In a press shop tool room, VMC Setters often machine parts for press tools, dies, and molds. These parts require precise machining to ensure proper fitment and functionality in press operations.
- The setter is also responsible for machining fixtures that will hold parts in place during stamping, bending, or forming operations in the press shop.

7. **Running Test Cuts and Quality Checks**
- Before beginning mass production, VMC Setters often perform test cuts to ensure the machine settings are correct. They check the initial parts for accuracy, dimensions, and tolerances. If needed, adjustments are made to achieve the required specifications.
- This step ensures that the tool or die will function correctly in the press machine.

8. **Troubleshooting and Problem Solving**
- In the event of issues during the machining process, such as poor surface finish, tool breakage, or incorrect dimensions, the VMC Setter must troubleshoot and resolve these problems. This may involve adjusting machine settings, selecting new tools, or modifying the machining strategy.

9. **Maintaining Machine Condition**
- VMC Setters are responsible for ensuring the machines are properly maintained and that they operate at optimal efficiency. This includes routine checks for coolant levels, lubrication, and cleanliness of the machine. Regular maintenance helps to avoid downtime and ensures high-quality output.

10. **Collaborating with Tool Designers and Engineers**
- The VMC Setter works closely with tool designers and engineers in the tool room to ensure the machined components meet the specific requirements for press tools and fixtures. This collaboration may include suggesting design modifications based on practical experience or machine capabilities.

11. **Adhering to Safety Standards**
- As with all manufacturing roles, the VMC Setter must follow safety protocols to ensure the safe operation of the machinery. This includes wearing protective equipment, ensuring proper machine guarding, and following industry safety standards during the setup and operation of VMCs.

12. **Record Keeping and Documentation**
- VMC Setters may also be responsible for keeping records of machine settings, part specifications, and maintenance schedules. This documentation helps ensure consistency in part production and provides a reference for future jobs or troubleshooting.

13. **Managing Tooling Inventory**
- In some cases, VMC Setters may assist with maintaining an inventory of cutting tools, measuring instruments, and other tooling required for machining press components. Ensuring the availability of the right tools and equipment is essential for maintaining production timelines.

14. **Quality Control and Final Inspection**
- After machining, VMC Setters may perform final quality control checks on the machined parts to ensure that they meet the required specifications and tolerances. They may use various measuring instruments such as micrometers, calipers, and CMM (Coordinate Measuring Machines) to verify dimensions.

Pay: ₹12,216.98 - ₹25,360.29 per month

**Benefits**:

- Health insurance
- Life insurance
- Provident Fund

Schedule:

- Day shift
-