Vmc Setter Programmer

1. **VMC Machine Setup**
- **Machine Setup and Calibration**: Setting up the VMC machine, ensuring all components are aligned and calibrated, including tools, fixtures, and workpieces.
- **Tool Selection and Setup**: Choosing the right cutting tools, tool holders, and inserting them into the VMC tool changer. Ensuring proper tool offsets are set.
- **Workpiece Installation**: Loading and securing the workpiece on the machine bed or fixture, ensuring it's firmly clamped for machining.
- **Machine Alignment**: Performing checks to ensure the machine is properly aligned and the workpiece is correctly positioned for the machining process.

2. **CNC Programming**
- **G-Code Programming**: Writing and editing CNC programs using G-code for VMC machines. This includes the creation of toolpaths, feed rates, spindle speeds, and other parameters for precise machining.
- **CAM Software Usage**: Using CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) software to generate CNC programs based on the 3D model or drawings provided by engineers.
- **Program Optimization**: Ensuring that programs are efficient in terms of time and tooling, optimizing cutting paths to reduce machining time and tool wear.
- **Troubleshooting Programs**: Diagnosing and correcting any errors in programs or machine operations during the machining process. This includes making real-time adjustments to programs to resolve issues.

3. **Machine Operation and Monitoring**
- **Machine Operation**: Operating the VMC once the setup is complete, starting the machine, and ensuring that the program runs correctly.
- **Quality Checks**: Performing regular inspections and measurements of parts during and after the machining process using measuring instruments such as calipers, micrometers, and height gauges to ensure dimensions meet specifications.
- **Monitoring Machine Performance**: Observing machine performance during the operation to detect any issues such as unusual noises, tool wear, or alignment problems.
- **Data Logging**: Recording machining data and performance logs for future reference, process improvements, or troubleshooting.

4. **Tool Management**
- **Tool Life Management**: Monitoring the wear of cutting tools and replacing or resharpening tools as necessary to ensure optimal machining quality and efficiency.
- **Tool Presetting**: Measuring and adjusting tool offsets before and after machining to maintain consistent quality.
- **Inventory Control**: Managing the inventory of tools and spare parts, and ordering replacements as needed.

5. **Maintenance and Housekeeping**
- **Routine Maintenance**: Performing basic machine maintenance such as cleaning, lubricating, and checking the coolant levels to ensure the machine runs smoothly.
- **Preventative Maintenance**: Scheduling and performing preventative maintenance tasks to minimize downtime and ensure the longevity of the equipment.
- **Work Area Cleanliness**: Keeping the work area tidy, ensuring that all safety equipment is in place, and maintaining proper housekeeping practices.

6. **Collaboration and Communication**
- **Collaborating with Engineers and Designers**: Communicating with design engineers or production managers to understand the machining requirements and ensuring that the VMC setup and programs align with those specifications.
- **Teamwork**: Working alongside other machinists, operators, and quality control personnel to ensure production timelines and standards are met.
- **Feedback**: Providing feedback to the engineering or production team regarding any difficulties in the machining process, such as design issues, tooling concerns, or machine limitations.

7. **Safety and Compliance**
- **Safety Protocols**: Following all safety protocols to avoid accidents and injuries while operating VMC machines. This includes wearing appropriate personal protective equipment (PPE) and following lockout/tagout procedures.
- **Compliance with Quality Standards**: Adhering to quality control standards such as ISO 9001 or other industry-specific standards, ensuring parts meet customer specifications and are free from defects.

Key Skills and Qualifications:

- **CNC Programming Knowledge**: Proficiency in G-code and familiarity with CAM software.
- **Experience with VMCs**: Hands-on experience with setting up and operating Vertical Machining Centers.
- **Precision Measurement**: Ability to use micrometers, calipers, and other precision measuring instruments to ensure part quality.
- **Mechanical Aptitude**: A solid understanding of machining techniques, tool geometries, and machine components.
- **Problem-Solving Skills**: Ability to troubleshoot machine, program, and part issues effectively.
- **Attention to Detail**: Ensuring that machine setups and programs are precise to avoid defects in the final product.
- **Communication Skills**: Ability to work with cross-functional teams and communicate technical issues clearly.

**Job Types**: Full-time, Permanent

Pay: ₹28,000.