Injection Molding Programmer/operator

**PLC Injection Molding Programmer/Operator (Male)**

**Location**: Ambala Cantt, Haryana

**Experience**: Minimum 2+ years

**Salary**: Up to 25,000 INR per month

**Responsibilities**:

- **PLC Programming & Optimization**:

- Program and modify PLC logic (e.g., Ladder Logic, Function Block Diagram) for injection molding machines to control process parameters such as temperature, pressure, speed, and cooling time.
- Optimize existing PLC programs to improve cycle times, reduce material waste, enhance product quality, and increase overall equipment efficiency (OEE).
- Diagnose and resolve programming-related issues and machine malfunctions.
- Maintain accurate documentation of PLC programs and parameter settings.
- **Machine Operation & Setup**:

- Set up and operate various types of injection molding machines (e.g., horizontal, vertical) according to production schedules and specifications.
- Perform mold changes, including securing molds, connecting utilities, and setting up auxiliary equipment (e.g., robots, material loaders).
- Adjust and fine-tune process parameters to achieve desired product quality and dimensional accuracy.
- Monitor machine operations, detect and diagnose product defects, and make necessary adjustments to maintain quality standards.
- **Troubleshooting & Maintenance**:

- Troubleshoot and resolve mechanical, electrical, and hydraulic issues related to injection molding machines and ancillary equipment.
- Perform routine preventive maintenance on machines and molds to ensure optimal performance and minimize downtime.
- Identify and report complex issues requiring higher-level technical support.
- **Quality Control**:

- Conduct in-process quality checks and inspections of molded parts to ensure they meet specifications and quality standards.
- Identify and segregate non-conforming products.
- Maintain accurate production records, quality logs, and deviation reports.
- **Safety & Housekeeping**:

- Adhere strictly to all safety protocols, including lockout/tagout procedures and the use of personal protective equipment (PPE).
- Maintain a clean, organized, and safe work environment.
- **Teamwork & Communication**:

- Collaborate effectively with production supervisors, quality control teams, and maintenance personnel.
- Provide technical support and guidance to other operators as needed.

**Required Skills and Qualifications**:

- Minimum 2+ years of hands-on experience as a PLC Programmer/Operator in an injection molding environment.
- Proficiency in PLC programming languages (e.g., Ladder Logic, FBD) and experience with relevant PLC brands used in injection molding.
- Strong understanding of injection molding processes, plastic materials (thermoplastics, thermosets), and tooling.
- Demonstrated ability to set up, operate, and troubleshoot injection molding machines.
- Familiarity with quality inspection techniques and tools (e.g., calipers).
- Ability to read and interpret engineering drawings and specifications.
- Excellent problem-solving and analytical skills.
- Strong attention to detail and a commitment to quality.
- Good communication and interpersonal skills.
- ITI/Diploma in Plastic Technology, Mechatronics, Electrical, or a related field is preferred.
- Physical ability to stand for extended periods, lift up to 25 kg, and perform tasks involving bending, kneeling, and reaching.

**Preferred (but not mandatory) Skills**:

- Experience with robotic systems used in injection molding (pick-and-place robots).
- Knowledge of lean manufacturing principles or Six Sigma methodologies.

**Job Types**: Full-time, Permanent

Pay: ₹15,000.00 - ₹25,000.00 per month

**Benefits**:

- Health insurance
- Leave encashment

**Experience**:

- Injection Molding Programmer/Operator: 3 years (required)

License/Certification:

- Injection Molding Programmer/Operator (required)

**Location**:

- Ambala, Haryana (preferred)

Work Location: In person