Production Officer, Krw

**Mission**
- To follow the instructions of the Process head.
- Meeting the EHS protocols & regulatory norms in force.
- Ensuring the optimal resources planning & utilisation.
- Zero quality deviations & on time delivery as per required quality.
- Utilisation of process equipment.
- Adopting the OPEX culture as and when required.

**Responsibilities**:
**EHS**:

- Must ensure that all his team workers will use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work related PPE's before starting any activity
- Ensure daily Safety Toolbox Meeting at the beginning of shift in all lines/equipments
- Must ensure effective implementation & sustenance of all work permits, Company's cardinal rules & Take 5 in their respective sections & area.
- Must ensure the active participation in reporting, investigation, rectification / compliance of both corrective & preventive measures of all incidents, accidents & SOFI items.
- Must actively participate in all Company's Safety program / drives (S7, SCIT, EHS Peer Review Audit, 5S etc.) and drive its effective implementation and sustenance in their respective work areas & team.
- Must conduct monthly 5S & S7 audit
- Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy.

**JOB RELATED**:

- Operation, productivity, manpower allocation of kiln and mills
- Monitoring of raw material in flow and product out flow of Monolithic circuit. Mass balance of raw materials and finished goods, review of conversion factor,
- Energy efficiency monitoring of kiln & mill ckt. Review and optimising power consumption of clinker production and clinker grinding
- Production of binders
- Planning of production of kiln and mills with optimum manpower & other resource utilisation.Giving WPI's for regular consumables
- Meeting statutory and regulatory norms like factory inspection, stock taking audit etc
- Meeting IMS standards in process and maintaining documentation.
- Actively participate in continuous improvement programs and Opex initiatives.
- Involvement in Day to Day activities of kilns and mills.

**Detailed Job Description**:

- **SAP -PP module operation.**
- Making production order for all binders
- Confirmation of production order
- Stock monitoring of all binder clinker, binder ground and raw materials
- Cost control (raw material, labour, power, depreciation, packing cost etc) and cost analysis of products.
- Manpower allocation in SAP through correct cost centres
- Electrical Power allocation in SAP through correct cost centres
- **Reports**:

- Daily performance data reporting pertaining to kiln & mills
- Monthly files pertaining to binder cost, binder production, fuel consumption etc
- Headcount reporting
- Monthly billing reconciliation of contractors
- **Quality control**:

- Monitoring of daily quality parameters of binder and taking suitable corrective action consulting with laboratory.
- Keeping track of in process testing results of binders like IST, CCS, Flow properties etc of castable and taking corrective action
- **Projects**:

- New projects implementation as and when required.
- Execution of production trial and making report.
- Implementation of dash board in shop floor.
- **Developmental jobs & OPEX**
- Implementation of OPEX action plans
- Sustenance of 5S
- KAIZEN initiatives and reporting.
- Quality circle activity for specific projects.
- **Statutory compliance jobs**
- Compliance/ Documentation of IMS and ISO 50001 system
- EHS/ 5S audit compliance
- **EHS activities and compliance of audit findings**
- Monthly audits (Internal & External), conducting HIRA and other risk assessments.
- Ensuring all EHS guidelines and protocols are followed.

**Profile/Competencies**:
Education - B tech/ Diploma in process / cement technology

Background - Preferably worked before in cement plant

Level of experience - 5-6 years

Essential/Mandatory:
Diploma (full time)/ Btech in process/ cement technology

Preferred:
Earlier work experience in cement plants.