Flo-chp

**Designation**:Engineer

**Updated**:April 15, 2025

**Location**:Gujarat, India

**Organization**:Pulp and Fibre

**Job Purpose**:
To maintain and operate Coal Handling Plant as per the requirement of Power Plant operation, also ensure management of incoming coal and disposal of fly ash in systematic way.

**Job Context & Major Challenges**:
Job Context: Grasim Cellulosic Division (GCD) is a part of Pulp & Fibre business under Grasim Industries Ltd. The plant has been set up in GIDC (Gujarat Industrial Development Corporation) near Vilayat village of Bharuch Dist. (Gujarat) with the state-of-art technology to strengthen the global leadership position of the Aditya Birla Group in the man-made cellulosic fibres sector by providing customers with both standard fibres (Grey) as well as high-end speciality fibres (Modal & Micro-Modal)
The foundation of the plant was laid in June 2011 with an installed capacity of 360 TPD of Viscose Staple Fibre supported by 180 TPD Carbon Di-suplhide plant, 360 TPD Sulphuric Acid plant and 96 MW power plant having (3 X 32 MW Extraction CUM condensing STG + 3 X 175 TPH steam Boilers+ 1 X 200 TPH fuel handling plant+ 2 X 150m3/hr stream of D M Water plant).
The Group's Pulp and Fibre business is on top of the league in the VSF sector globally, factoring an aggregate view of its financials, margins, geographical spread, horizontal and vertical integration, product mix and market presence. With the capability to offer the entire range of Cellulosic fibre under the umbrella brand of "Birla Cellulose", Grasim has positioned itself as a dependable supplier of Cellulosic fibers for "Feel, Comfort and Fashion" across global markets. To penetrate into niche market segments and to grow further, GCD has ventured into the production of high performance viscose fibers aptly named Modal & Micro Modal.

Job Challenges:
Ensuring required quality and quantity of coal supply to bunker for uninterrupted operation of boiler.
2. Management of coal receipt and its storage
3. Safe and Systematic disposal of fly Ash
4. New developments to be explored with the help of OEM & in other group units CHP and ESP to reduce maintenance cost.

**Key Result Areas**:
**KRA (Accountabilities) (Max 1325 Characters)**

**Supporting Actions (Max 1325 Characters)**
- KRA1
- Quality
- Maintain coal size less than 8mm so as to avoid choking of CTR lines.
- Maintain moisture less than 10 % in crushed coal so as to avoid choking of CTR lines.
- Stack SPM to be maintained within norms.
- Plan, Organize ,Implement the operation and Maintenance plan in CHP for continuous and smooth generation of steam in power plant
- To ensure CHP operation by achieving desirable quality standard of coal.
- Proper coal handling and management of CHP.
- KRA2
- Productivity
- To improve productivity of Man, Machine & Method.
- Ensure desired operating condition of auto sprinkler systems.
- Anticipate & eliminate problems from grass root which can otherwise hamper continuous supply of coal.
- To carry out the life cycle cost (LCC) analysis for the spares & equipments & ensure its timely replacement & optimum utilization.
- Feeding time to be minimized by incorporating new schemes & ensuring maintenance practices are adhered to.
- Manpower productivity to be increased by eliminating spillage & other losses with the use of PS tools.
- WCM/TPM initiatives
- KRA3
- Cost
- Plan & Manage key cost areas in line with department's maintenance budget.
- Proper blending of coal from different sources to optimize cost and maintain ash color and quality for disposal.
- Plan CHP activities within budgeted cost so as to ensure the financial controls are in place.

**Qualifications**:
Bachelor Of Engineering

**Minimum Experience Level**:
4-8 Years

**Report to**:
Manager