Plant Manager

Job Description: Plant Manager - BSFL Processing Facility Position Title: Plant Manager Company: Jital Solution Private Limited Department: Operations Location: Dhar, Madhya Pradesh (60 KMs from Indore) Employment Type: Full-time Reports To: CEO/Managing Director Salary Package: 8-10 LPA Company Overview Jital Solution Private Limited is a pioneering biotechnology company that harnesses the power of Black Soldier Fly Larvae (BSFL) technology to address two critical global challenges: food waste and protein shortages. Through cutting-edge bioconversion processes, we transform organic waste into high-quality, protein-rich animal feed (60%+ protein) and organic fertilizer, creating a sustainable circular economy model. Our innovative solutions serve the aquaculture, poultry, and pet food industries while promoting marine biodiversity and supporting UN Sustainable Development Goals. Position Overview We are seeking an experienced and dynamic Plant Manager to oversee all aspects of our BSFL processing facility operations. The successful candidate will be responsible for managing the complete bioconversion process, from organic waste input to high-value protein output, ensuring optimal production efficiency, quality standards, safety compliance, and environmental sustainability. This role requires expertise in biotechnology processes, manufacturing operations, and sustainable production methodologies. Key Responsibilities BSFL Production Management Bioconversion Process Oversight: · Manage the complete BSFL lifecycle from egg hatching to larval harvesting and processing · Oversee breeding unit operations including adult fly mating, egg production, and larvae nursery management · Monitor and optimize waste pre-processing operations including organic waste sorting, grinding, and formulation · Ensure proper larvae feeding, growth monitoring, and harvesting at optimal developmental stages · Supervise post-processing activities including larvae drying, protein extraction, and packaging Production Planning & Optimization: · Develop and execute production schedules to meet customer demand for animal feed products · Optimize bioconversion efficiency targeting 50-80% waste reduction and 20% biomass conversion · Manage production capacity planning and resource allocation across different production lines · Implement lean manufacturing principles to minimize waste and maximize protein yield · Coordinate with quality control teams to ensure 60%+ protein content in final products Process Control & Monitoring: · Maintain optimal environmental conditions including temperature (25-30°C), humidity (60-70%), and pH levels · Monitor larvae growth rates, feed conversion ratios, and mortality percentages · Implement process control systems for automated monitoring and adjustment · Ensure proper waste-to-protein conversion ratios and product consistency · Manage production data collection and analysis for continuous improvement Quality Assurance & Compliance Product Quality Management: · Ensure final products meet specifications for aquaculture, poultry, and pet food applications · Implement quality control protocols for protein content, nutritional value, and safety parameters · Manage testing procedures for essential amino acids, calcium, iron, and B-complex vitamins · Oversee contamination control and maintain sterile processing environments · Coordinate with laboratories for regular product testing and certification Regulatory Compliance: · Ensure compliance with food safety regulations, FSSAI guidelines, and animal feed standards · Maintain documentation for organic certification and sustainable production practices · Implement HACCP principles and maintain GMP (Good Manufacturing Practices) · Coordinate with regulatory authorities for inspections and compliance audits · Manage environmental compliance including waste discharge and emission standards Operations & Team Management Facility Operations: · Oversee daily plant operations including production, maintenance, and logistics · Manage utility systems including power, water, ventilation, and waste treatment · Coordinate preventive maintenance schedules for bioconversion equipment and infrastructure · Ensure optimal plant layout for efficient workflow and contamination prevention · Manage inventory of organic waste feedstock, processing materials, and finished products Team Leadership: · Lead multidisciplinary teams including production staff, technicians, quality control personnel, and maintenance workers · Provide training on BSFL biology, processing techniques, and safety protocols · Conduct performance evaluations and career development planning for team members · Foster a culture of continuous improvement and innovation in sustainable production · Manage workforce planning and recruitment for specialized biotechnology roles Safety & Environmental Management: · Implement comprehensive safety protocols for biological and chemical hazards · Ensure proper use of personal protective equipment and safety training programs · Manage waste treatment systems and environmental impact minimization · Coordinate emergency response procedures and incident investigation · Maintain occupational health standards and worker safety compliance Business Performance & Strategy Financial Management: · Manage plant budget including operational expenses, capital investments, and cost optimization · Monitor key performance indicators including production costs, yield rates, and profitability · Implement cost-saving initiatives while maintaining product quality and safety standards · Coordinate with procurement teams for raw material sourcing and vendor management · Prepare financial reports and variance analysis for management review Technology & Innovation: · Stay current with BSFL technology advancements and industry best practices · Evaluate and implement new processing technologies and automation systems · Collaborate with R&D teams for product development and process improvements · Manage technology