Senior Quality Assurance Specialist

Job Title - DGM - Quality ControlExperience - 20 + yearsLocation - NasikQualification - Mechanical DegreeCORE COMPETENCIES:Teamwork, Problem Solving, Customer Service, Interpersonal Skills, Managing Peoples,Change management, Organizational support, Planning & Organizing, Delegation, BusinessAcumen, Cost consciousness, Ethics, Professionalism, Adaptability, Safety & Security,InnovationAREAS OF EXPERTIES:• Taking care and Ensure all Products Quality which is manufacturing.• Lead a Team of 30 to 35 Employee / inspectors in the Department• Ensure QMS Implementation in each Process / Products all the time.• Through Process monitoring and System Implementation ensure QualityProduct Manufacturing with minimum Manpower requirements.• Well and Advance planning in all Quality activities from Raw material receipt toFinished Goods Dispatch. Ensure Quality / Delivery in all stages On time / EveryTime.• Through Past History and Present Quality filter in each supplier Via VendorRating Card Feeding Quality Product to production Process lines.• Prime Focus on Vendor Development / Contract Manufacturing / Buy SellConcept Quality / Outsourced product Quality.• Should have Rich Experience in Handhold the Vendor to meet our Qualityrequirements and Find out Right Supplier for Right Products.• He should Attend the Kick of Meeting (KOM) and Pre Inspection meeting (PIM)to Customer and understand the Customer Requirements & get the Clarificationfor various points of Customer Requirements from Customer / EPC (ProjectExecuter) and meets the Requirements Successfully..• Raw Material Inspection Like, Castings ( Body & Bonnet ), Forgins ( Stem, Disc) & Other Materials, Raw Materials & Finished Valves Offer to Third PartyInspector in Various Stages & Final Inspection• Making Quality Assurance Plan (QAP) / Inspection Test Plan ( ITP) & Specialrequirement Charts. Depends upon the Customer Requirements, MakingQuality Assurance Plan and handed over to Sales Co –OrdinationDepartment & follow up to the Customer for getting Approval.• Third Party inspectors, Expeditors & Customers in both Export &Domestic Project Orders to be Handled. Documents hand over to Third PartyInspector’s on time and getting Inspection Release or Shipping Release assoon as possible. Line by Line Status & Activities in Project Orders giving toExpeditor & Customer in right Time.Maintain good relationship with all Third party Inspection Agency’s.• Should be Familiar In all Standards & Codes Like, American Standards (API,ANSI, ASME II,V,VIII & IX ), British Standards, Manufacturing Practices LikeMSS , Corrosion Standards like, Nace & Indian Standards.• Inspecting, Various Type of Gate, Globe & Check Valves. Inspection Coversthe following, Like Visual, Dimensions, Hydro Test & Special Tests ( Like \Cryogenic, Low Temperature Test & Fugitive Emission Tests ) in Various Typeof Finished Valves.He should Visit to Vendor premises for inspection, Audit & expediting (IncludingFoundries, Forge shops and Welding and Machining Vendors).Coordinate with LAB for Chemical, Mechanical & Various Special Testing.(Including FBE Coating & Inconel Cladding Testing)• Radiographic Films Evaluated & Offered to Third Party inspectors &Customers. MPI & DPI Test Conducted in Castings and Offer to Third Party Inspector& Customer Representatives. UT test conducted in Forgings and verify theDocuments.Carried out various process Audits and ensure the Quality during processitself.• Knowledge having the welding (Different welding Process) and able to makeWPS, PQR & WPQ.• Knowledge having the TQM, Kaizen, Kizuki & 5S Process andImplementation.• Have the Knowledge of making Root Cause Analysis (RCA) against withvarious Customer Non Conformance (NCR) Complaints.• Effective used 7 QC Tools like Fish Bone Diagram, Bar Chart, etc.• Good knowledge in Special Process like Fusion Bonded Epoxy Coating (FBE),Inconel Cladding (IC), Xylon Coated Process, Galvanizing.