Powertrain Engineer

Powertrain EngineerExperience: 4-8 yrsJob Location: PuneJob Description / Roles & Responsibilities:Responsible for executing the activities necessary to ensure validated release and sign-off of dedicated vehicle components and sub-systems including co-ordination to ensure appropriate cross functional representation and input from all relevant areas.The area of responsibility your activities will include:• Packaging of High Voltage Cables, busbar and It’s layout along with Plastic carriers required for HV & LV Battery pack.• Update in harness routing and Busbar based on Repackaging of interface components with co-ordination to system integration engineering team.• Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.• Collaborate with systems engineers to ensure implementation of design changes during program development, prototype and production build phases according to project timeline.• Carry out stack-up analysis on Designed components.• Develop harness/ Busbar/Cell packaging, list out issues and drive resolution prior to validation builds.• Creating Test case, Design Rule or requirements as required.• Benchmarking & Concept Development.• Working on QAF, RFQ and Support Plan along with supplier/Buyer & VFM team.• Creating and managing DFMEA, PFMEA, BOD, BOP.• Comply with Grade/EMC/Safety Compliance.• Design and develop interface Plastics / sheet metal components required in Battery enclosure.• Support development of parts In-house or at supplier end.• Support in testing of the parts at supplier or in-house as per DV or PV.• Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.• Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).• Engineering solution for build issues & containing and fixing issues on current production vehicle.• Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.• Release 3D Harness Assembly Model in PLM.• Experience of various change management processes like Engineering Change Requests etc.• Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.• Develop harness packaging issues list and drive resolution prior to validation builds.Knowledge / Experience:• Prior Experience on HV battery pack, Cells and Modules.• Hands on experience with Designing and development on EDS HV harness and busbars, BMS.• Hands on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design.• Excellent communications skills demonstrated ability to communicate at all levels.• Good Knowledge on Tooling feasibility, Raw materials and their sources & familiarity with full design life cycle process.• Knowledge of EDU, Battery Modules, Busbar, DCDC converter and motors will be added advantage.• Knowledge of Life cycle of a vehicle will be an added advantage.• Key practitioner in problem solving techniques (eg: six-sigma)• Understanding of DFMEA, PFMEA• Experience of using industry standard ECR processes.• Experience EDS power distribution and components.• Good level of knowledge about manufacturing methods / technologies used for EDS Power DistributionPreferred:• Experience in Electrical wiring harness, busbar, Fuse, connectors, relays, routing and packaging in CATIA V5/V6• Demonstrable experience of system release responsibility from concept to manufacture• Working knowledge of project delivery processes• Knowledge of bracket design/ plastic parts design