Circuit Design

3 days ago

Bangalore, India Nexteer Automotive Full time

Job Title: Circuit Design & Development Engineer

Location: Bengaluru

Role

The Application CCA (Circuit Card Assembly) Design Engineer will focus on developing IPC-compliant CCAs that meet customer-specific packaging and performance requirements. The role includes coordinating stress analysis, thermal simulations, and using DFMEA/DFSS processes to ensure the quality and reliability of electronic components and assemblies.

Primary Responsibilities

  • Develop IPC-compliant CCAs for controller assemblies, motor position sensors, and torque/position sensors.
  • Design application-specific connectors and wire harnesses.
  • Create and maintain product drawings, specifications, and Bills of Materials (BOMs).
  • Coordinate mechanical stress analysis (FEA) and component testing for CCAs.
  • Conduct thermal Computational Fluid Dynamics (CFD) simulations for electrical components and assemblies, including testing.
  • Use DFMEA and DFSS processes to ensure quality at both component and system levels.
  • Perform ECU failure analysis to identify root causes and provide recommendations for corrective actions.

Core Responsibilities

  • Support system-level integration of CCAs into overall product architecture.
  • Collaborate with cross-functional teams for continuous improvement activities and aligning design with system requirements.
  • Ensure component and system testing aligns with quality and performance metrics.
  • Communicate technical issues and project status across teams.

Education

  • Bachelor’s or Master’s in Mechatronics, Automotive Engineering, Electrical, or Electronics Engineering.

Experience

  • 10+ years of experience in CCA or related component design and manufacturing processes.
  • Experience with powerpack design and manufacturing processes.
  • Familiarity with thermal and mechanical stress analysis techniques.
  • Strong knowledge of DFMEA and DFSS methodologies.

Required Skills

  • Problem-solving skills, particularly with Six Sigma methodologies.
  • Strong analytical abilities to handle complex and unusual problems.
  • Strong interpersonal skills to collaborate effectively with teams.
  • Knowledge of CCA and PCB design, manufacturing processes, and materials.
  • Experience in virtual engineering and stress simulation techniques.

Preferred Skills

  • Strong technical communication abilities.
  • Experience with power electronics and system-level design.
  • Familiarity with automotive ECU failure analysis processes and tools.

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