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SAP PP/QM
2 months ago
Job Summary –
We are looking for an experienced SAP PPQM Consultant to lead the implementation and optimization of the SAP Production Planning (PP) and Quality Management (QM) modules in our iron ore mining operations. This position involves collaborating closely with operations, quality assurance, and IT teams to ensure efficient planning, scheduling, and monitoring of production processes while maintaining high-quality standards for mined ore and related processes. The role will support the company’s SAP S/4HANA system and ensure best practices in production and quality management are seamlessly integrated into daily operations.
Roles and Responsibilities:
Production Planning (PP):
- Lead the design, configuration, and deployment of the SAP Production Planning (PP) module tailored to the iron ore mining industry.
- Configure demand management, material requirement planning (MRP), and capacity planning to align production schedules with operational and business goals.
- Develop production master data such as Bills of Materials (BOMs) and Routings, ensuring all inputs are optimized for mining processes.
- Set up and manage production orders and process orders, ensuring proper planning and execution of mining, ore processing, and logistics activities.
- Integrate PP with PM (Plant Maintenance) to ensure seamless planning of equipment availability, preventive maintenance, and production schedules.
Quality Management (QM):
- Design and implement the SAP Quality Management (QM) module to maintain and improve the quality of iron ore, ensuring compliance with industry standards and company requirements.
- Configure quality inspection processes, including in-process quality checks and final product inspections before shipment.
- Set up and manage quality notifications, inspection lots, and defect analysis for early detection and resolution of quality issues.
- Integrate QM with PP and MM (Materials Management) to ensure that quality standards are met at all stages of production and material procurement.
- Ensure accurate quality data recording for analysis and continuous improvement of mining and processing activities.
SAP S/4HANA Integration:
- Ensure that PP and QM modules are fully integrated with other SAP modules such as MM, PM, and CO to streamline production and quality management workflows.
- Support production costing and variance analysis in collaboration with the Controlling (CO) team to track actual production costs and ensure alignment with financial objectives.
Process Optimization:
- Collaborate with operations and quality teams to identify areas for improvement in production and quality management, providing solutions using SAP functionalities.
- Implement best practices for efficient production planning and quality assurance in mining operations, considering real-time data and operational constraints.
- Address mining production-specific challenges, such as variability in ore quality and equipment downtime, by configuring flexible production and quality processes.
Training and Support:
- Provide training to end-users and key stakeholders in operations and quality departments on the PP and QM functionalities.
- Offer ongoing post-go-live support for any issues related to production planning, scheduling, and quality management, ensuring continuous optimization of SAP systems.
Desired Skills:
- Bachelor’s degree in Engineering or Operations.
- 8+ years of experience as an SAP PP and QM Consultant, preferably in the mining or manufacturing industry.
- Extensive hands-on experience with SAP S/4HANA PP and QM modules, including integration with MM, PM, and CO.
- In-depth understanding of iron ore mining processes, including extraction, crushing, beneficiation, and logistics.
- Strong experience with MRP, production orders, inspection planning, and quality control processes.
- Familiarity with SAP Fiori for enhanced user interface and reporting.
- Strong knowledge of production efficiency and cost optimization techniques.
- Understanding of ISO quality standards and regulatory requirements in mining.
Academic Background –
- Bachelor’s degree in Engineering or Operations.
Industry Experience –
- Experience in the mining or manufacturing industry is advantageous.
Work Location –
- Currently remote, with potential for hybrid work from Pune, Noida, Kolkata, or Surat.
- Required to travel to Liberia based on project demand.
Notice Period –
- Immediate to 45 days.
Time Zone –
- The selected candidate is required to work according to the project geographical location's time zone.
