Senior Mechanical Design Engineer

3 weeks ago

bangalore, India TE Connectivity Full time

BUSINESS UNIT DESCRIPTION:The Automotive Industry offers solutions for vehicle electrification systems including chassis systems, driver information, infotainment, motor, and powertrain applications. TE is one of the largest sensor companies globally, with innovative sensor solutions across automotive, industrial, aerospace, defense, medical, and consumer applications.ROLE OBJECTIVE:As the Sr. R&D Product Development Engineer, you will lead and support small to medium-sized projects, focusing on new product development for current sensing applications. You will develop product families and manage designs from concept to final release.KEY RESPONSIBILITIES:Lead the design and development of new automotive products based on customer requirements.Select standard parts, materials, and features to meet internal and customer process and cost targets.Conduct 3D modeling, design verification (plastic parts), and detailed drawings for costing and production, including basic simulation studies.Facilitate design reviews and optimization.Oversee the final release of parts and drawings for manufacturing.Collaborate with customers, sales, and project management to gather and understand customer needs (Voice of Customer) and provide technical solutions.Maintain system-level understanding of customer applications to deliver tailored solutions.Work closely with global manufacturing, procurement, and suppliers to meet TE’s technical, quality, and cost objectives.Support the introduction of new products into high-volume manufacturing.Design jigs and fixtures for product testing as required.Lead Value Analysis/Value Engineering (VAVE), reverse engineering, and benchmarking efforts.Ensure product compliance with environmental standards and obtain necessary approvals.Provide technical support to cross-functional teams (CFT) and aid in project management as needed.EDUCATION/KNOWLEDGE:Bachelor's or Master’s degree in Mechanical Engineering.Expertise in design tools such as Creo, PDM Windchill, GD&T, GPS, tolerance stack-up, and simulation.Basic knowledge of manufacturing processes (machining, molding, stamping, plating) and material properties (metal/plastic) is a plus.EXPERIENCE REQUIREMENTS:8-12 years of experience in design and development, preferably in sensors and automotive products.Strong conceptual, problem-solving, and analytical skills.Demonstrated ability to work in a fast-paced, changing environment with tight deadlines.Experience with design for assembly (DFA) and DFMEA.Proven leadership, communication, and administrative skills.Hands-on experience in project management, risk-taking, and setting priorities.Skilled in root cause analysis and problem-solving.Familiarity with sensor fundamentals and xMR technology preferred.Ability to provide technical support across teams including customers, sales, and manufacturing.Experience in product testing, validation, and compliance with OEM specifications.COMPETENCIES:Foundational:Experience working in diverse and inclusive environments.Ability to execute disciplined plans and hold others accountable.Excellent judgment and decision-making skills.Strong communication skills for collaboration with teams, customers, and business leaders.Self-motivated, with strong planning abilities and capability to manage multiple priorities.Functional:Expertise in new product development aligned with market needs.Knowledge of simulation, design for manufacturability, product life cycle, and prototyping.Proficiency in Creo/Pro-E 3D design.Lean DFSS or DMAIC 6-Sigma Black Belt is a plus.Ability to manage multiple projects and prioritize effectively.

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