
Senior UAV Systems Designer
17 hours ago
Senior Mechanical Design Engineer - UAV Systems
Job Description:We are seeking a seasoned mechanical engineer to lead the design and development of Hybrid UAV systems and subsystems. The ideal candidate will be responsible for creating innovative mechanical solutions that balance design excellence, manufacturability, integration readiness, and cross-functional collaboration.
Responsibilities:- CAD-Based Mechanical Design & Ownership: Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools (preferably PTC Creo).
- TAD (Tooling & Assembly Definition): Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
- PLM Integration: Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
- Structural Design & Collaboration: Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).
- Material Engineering & Manufacturability: Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.
- Additive Manufacturing & 3D Printing: Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).
- Cross-Functional Collaboration: Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
- Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or a related discipline.
- 8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.
- Proficiency in 3D CAD modeling (preferably Creo), TAD, and GD&T.
- Experience in PLM/PDM platforms, ideally Windchill.
- Exposure to FEA results interpretation and collaborative optimization with analysts.
- Knowledge of DFX, DFM, and high-performance material-process pairing.
- Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.
- Commitment to common purpose and goals.
- Situate respect on the table.
- Display integrity and ethics.
- Take initiative and ownership with accountabilities.
- Show passion about making a difference.
- Maintain and manage interpersonal harmonious relationships.
We offer a dynamic and interdisciplinary work environment, opportunities for growth and professional development, and a competitive compensation package.
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