Senior Hybrid UAV Systems Mechanical Design Lead

1 day ago

Malappuram, Kerala, India beBeeMechanical Full time ₹ 15,00,000 - ₹ 20,00,000
Hybrid UAV Systems Design Engineer

The ideal candidate will be responsible for the mechanical design and development of hybrid UAV systems, focusing on design excellence, manufacturability, integration readiness, and cross-functional collaboration.

CAD-Based Mechanical Design Ownership
  • Lead the mechanical design of hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
  • Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
TAD (Tooling & Assembly Definition)
  • Must be proficient in TAD principles with hands-on experience in tooling and assembly strategies.
  • Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.
PLM Integration
  • Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.
  • Familiarity with PLM/PDM platforms, ideally utilizing Windchill.
Structural Design & Collaboration
  • Sound understanding of structural analysis fundamentals, including loads, boundary conditions, safety factors, fastener design, etc.
  • Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
Material Engineering & Manufacturability
  • Strong knowledge of materials, including metals, polymers, composites, with a clear understanding of process-specific constraints.
  • Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
Additive Manufacturing & 3D Printing
  • Well-versed in 3D printing techniques, including FDM, SLA, SLS, MJF, DMLS, etc.
  • Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
Cross-Functional Collaboration
  • Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.
  • Take ownership of design deliverables, resolve cross-domain design issues, and ensure timely maturity of the mechanical stack.
Key Qualifications
  • Bachelor's or master's degree in mechanical engineering, aerospace engineering, or a related discipline.
  • 8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.
  • Proficiency in 3D CAD modeling, TAD, and GD&T.
  • Experience in PLM/PDM platforms, ideally utilizing Windchill.
  • Exposure to FEA results interpretation and collaborative optimization with analysts.
  • Knowledge of DFX, DFM, and high-performance material-process pairing.
  • Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.
Desired Behavioural Values
  • Commitment to common purpose and goals
  • Respectful attitude towards colleagues
  • Displaying integrity and ethics
  • Taking initiative and ownership with accountabilities
  • Being passionate about making a difference
  • Maintaining and managing interpersonal harmonious relationships

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