
Chief Mechanical Designer
22 hours ago
We are seeking a highly skilled Mechanical Design Engineer to join our team.
This is a critical role that requires expertise in mechanical design, structural analysis, and collaboration with cross-functional teams.
The ideal candidate will have experience in 3D CAD modeling, TAD, and GD&T, as well as proficiency in PLM/PDM platforms.
The selected candidate will work closely with systems engineering, integration, sourcing, testing, and manufacturing teams to ensure timely maturity of the mechanical stack.
- CAD-Based Mechanical Design & Ownership
The successful candidate will lead the mechanical design of hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools.
They will develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
Furthermore, they will drive modular and scalable design practices in line with product architecture.
- TAD (Tooling & Assembly Definition)
Mastery of TAD principles and hands-on experience in tooling and assembly strategies is required.
The selected candidate will prepare assembly BOMs, jigs, and fixture interfaces, and support design-to-assembly planning.
Contribution to design improvements based on ease of assembly, maintainability, and ergonomics is also expected.
- PLM Integration
Experience in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management is essential.
Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management is preferred.
- Structural Design & Collaboration
A sound understanding of structural analysis fundamentals, including loads, boundary conditions, safety factors, fastener design, etc., is necessary.
The ideal candidate will be able to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
- Material Engineering & Manufacturability
Strong knowledge of materials, including metals, polymers, composites, is required.
The selected candidate will evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
- Additive Manufacturing & 3D Printing
Well-versed in 3D printing techniques, including FDM, SLA, SLS, MJF, DMLS, etc., is necessary.
The ideal candidate will be able to select suitable printer types, grain structures, material properties, and post-processing requirements based on use-case.
- Cross-Functional Collaboration
Excellent communication and collaboration skills are essential for success in this role.
The selected candidate will work closely with systems engineering, integration, sourcing, testing, and manufacturing teams to ensure timely maturity of the mechanical stack.
- Root Cause Analysis
The ideal candidate should be able to understand physical behavior, correlate with design definition, and derive root causes in collaboration with CFT.
Required Skills and Qualifications- Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or related discipline.
8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.
- Proficiency in 3D CAD modeling, TAD, and GD&T.
Experience in PLM/PDM platforms, ideally Windchill.
- Exposure to FEA results interpretation and collaborative optimization with analysts.
Knowledge of DFX, DFM, and high-performance material-process pairing.
- Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.
Strong documentation and presentation skills.
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