High Voltage System Specialist

1 day ago

Thrissur, Kerala, India beBeePowertrain Full time ₹ 1,50,00,000 - ₹ 2,00,00,000
Job Description

The Powertrain Engineer will be responsible for executing activities necessary to ensure validated release and sign-off of dedicated vehicle components and sub-systems. This includes coordination with cross-functional representation and input from all relevant areas.

Key responsibilities include:

  • Package High Voltage Cables, busbar, and its layout along with Plastic carriers required for HV & LV Battery pack.
  • Update harness routing and Busbar based on Repackaging of interface components with coordination to system integration engineering team.
  • Understand the Energy Storage system (Battery) sizing for Targeted vehicle performance.
  • Collaborate with systems engineers to ensure implementation of design changes during program development, prototype, and production build phases according to project timeline.
  • Carry out stack-up analysis on Designed components.
  • Develop harness/ Busbar/Cell packaging, list out issues, and drive resolution prior to validation builds.
  • Creating Test case, Design Rule, or requirements as required.
  • Benchmarking & Concept Development.
  • Work on QAF, RFQ, and Support Plan along with supplier/Buyer & VFM team.
  • Creating and managing DFMEA, PFMEA, BOD, BOP.
  • Comply with Grade/EMC/Safety Compliance.
  • Design and develop interface Plastics / sheet metal components required in Battery enclosure.
  • Support development of parts In-house or at supplier end.
  • Support in testing of the parts at supplier or in-house as per DV or PV.
  • Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
  • Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).
  • Engineering solution for build issues & containing and fixing issues on current production vehicle.
  • Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
  • Release 3D Harness Assembly Model in PLM.
  • Experience of various change management processes like Engineering Change Requests etc.
  • Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
  • Develop harness packaging issues list and drive resolution prior to validation builds.

Why is this role important?

This role requires a high level of technical expertise, excellent communication skills, and the ability to work collaboratively with cross-functional teams.

What are the key qualifications for this role?

We are looking for a candidate with hands-on experience designing and developing EDS HV harness and busbars, BMS. They should have excellent communication skills, a strong understanding of GD&T and tolerance stack up, and experience working with Sheet metal and Plastic part design.

What benefits can I expect from this role?

As a Powertrain Engineer, you can expect a challenging and rewarding role with opportunities for professional growth and development. You will have the opportunity to work on complex projects, collaborate with experienced engineers, and develop your skills and expertise.

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