Senior Quality Assurance Engineer
1 week ago
Purpose of the Job:
The primary responsibility of this position is to ensure that the production process meets the required quality standards throughout the production cycle.
Job Description:
In-Process Quality Control (IIP-QC)
- Monitor the wire drawing process to ensure that the quality of the draw wire meets the standards.
- Verify that the wire diameter, rusting, ovality, and other parameters conform to the defined codes (AWS/BIS) and tolerances.
- Ensure batch-wise traceability and monitor batches accordingly.
Copper Coating
- Monitor the copper coating process to ensure that the quality of the copper-coated wire meets the standards.
- Verify that the wire diameter, rusting, ovality, surface finishing, and copper coating conform to the defined codes (D&H/AWS/BIS) and tolerances.
- Ensure batch-wise traceability and monitor batches accordingly.
TIG Cutting & Embossing
- Monitor the TIG cutting and embossing process to ensure that the wire length and embossing meet the defined standards.
- Verify that the TIG wire cutting machine is in proper condition and address any deviations from standards.
Wire Cutting
- Monitor the wire cutting process to ensure that the wire length meets the defined standards.
- Verify that the wire cutting machine is in proper condition and address any deviations from standards.
Extrusion/Forming Process
- Monitor the electrodes extrusion process as per the SOR.
- Maintain inspection formats as per defined SOP.
- Follow all parameters as per defined SOP/process card of respective running product.
Baking Process
- Ensure that all baking oven cycles are followed as per SOP.
- Hold batches if any deviation is observed and inform the Quality Head.
Packaging Process
- Perform Pre-Dispatch Inspection (PDI) as per SOP.
- Ensure compliance of packaging SOP to maintain defined quality standards.
Requirements
Required Education and Experience:
- Diploma or B.E. Mechanical.
- Work Experience: 0 – 3 Years into Process Control-QC.
Preferred Specialized Qualification and Experience:
- Minimum 0-3 years of hands-on experience into In-Process Quality check (PIQC).
- Good understanding of MS & SS wire AWS standards.
- Knowledge of measuring instruments, SOP, NC, ISO, Work Instruction, 5S, CAPA, Process Loss Control.
- Knowledge of SMAW, MMAW, GTAW & SAW wire manufacturing process.
- Experience in Process Control, Inspection, Welding.
Essential Competencies:
- Good knowledge of AWS code, ISO 9001, and 7QC tools.
- Good understanding of CAPA and Welding consumables.
- Excellent communication and coordination skills.
- Good analytical skills and analysis ability.
Requirements:
Required Education and Experience: Diploma or B.E. Mechanical, Work Experience: 0 – 3 Years into Process Control-QC. Preferred Specialized Qualification and Experience: Person Must have minimum 0-3 years of hands on experience into In process Quality check (PIQC). Good understanding of MS & SS wire AWS standards. Knowledge of measuring instrument, SOP, NC, ISO, Work Instruction, 5S, CAPA, Process Loss Control. Knowledge of SMAW,MMAW,GTAW & SAW wire manufacturing process. Experience in Process Control, Inspection, Welding. Essential Competencies: Team member in this role must demonstrate. Good knowledge of AWS code, ISO 9001 and 7QC tools. Good understanding of CAPA and Welding consumables. Excellent communication & coordination skills. Good Analytical Skills & Analysis ability.
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