Process Design Engineering Leader

Process Design Engineering Manager

We are seeking an experienced Process Design Engineering Manager to lead our team of process engineers in the design and development of complex processes.

Key Responsibilities:

• Lead and oversee process design activities across multiple projects, ensuring technical excellence, quality control, and compliance with industry standards.
• Drive the development and optimization of process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and other related process design documentation.
• Review and approve process design calculations, simulations, and material and energy balance studies.
• Provide guidance on process optimization, cost reduction, and improvement initiatives throughout the project lifecycle.

Project Oversight and Coordination:

• Coordinate with cross-functional teams (mechanical, electrical, civil, and safety engineers) to ensure integration of process designs with other disciplines.
• Manage the interface between design and operations teams to ensure designs meet operational requirements, safety standards, and project objectives.
• Ensure process designs are aligned with the project's schedule and performance requirements.

Team Management and Development:

• Lead, mentor, and manage a team of process engineers, providing technical direction, training, and professional development.
• Foster a collaborative and high-performance work environment, ensuring effective communication and teamwork.
• Review team members' designs and provide constructive feedback to ensure continuous improvement.

Quality Assurance and Compliance:

• Ensure that all process designs comply with relevant engineering codes, safety regulations, and environmental standards.
• Maintain high standards of quality control and review of all design deliverables, ensuring that they meet the project's specifications and client expectations.
• Monitor the progress of design activities and implement corrective actions when required to stay on schedule.

Client and Stakeholder Interaction:

• Serve as a key point of contact for clients and stakeholders, ensuring that their requirements are effectively incorporated into the design.
• Review and present process design proposals to clients and provide technical support throughout the project lifecycle.
• Participate in design reviews, safety audits, and project meetings to ensure alignment with client expectations.

Process Simulation and Analysis:

• Lead the development and application of process simulation models using industry-standard software (Aspen Plus, HYSYS, etc.) to analyze process performance.
• Ensure that the process designs are optimized for energy efficiency, cost effectiveness, and environmental sustainability.
• Conduct hazard and operability (HAZOP) studies and risk assessments as part of the design review process.

Change Management and Risk Assessment:

• Manage scope changes and project variations, including the evaluation and integration of client change requests.
• Conduct risk assessments related to process design and work to mitigate potential issues or disruptions during project execution.
• Develop contingency plans and strategies for project execution risks.

Continuous Improvement:

• Identify opportunities for process design improvements and implement best practices, tools, and technologies.
• Stay updated on industry trends, technological advancements, and regulatory changes to incorporate them into the company's design practices.

Qualifications:

• Education: Bachelor's or Master's degree in Chemical Engineering, Process Engineering, or a related field.
• Experience: 10+ years of experience in process design engineering, with at least 5 years in a leadership or management role within an engineering consultancy, EPC (Engineering, Procurement, and Construction), or industrial setting.
• Industry Expertise: Experience in oil & gas, petrochemicals, chemicals, power generation, or related industrial sectors.

Skills & Competencies:

• In-depth knowledge of process design principles, methodologies, and tools (e.g., Aspen Plus, HYSYS, UniSim).
• Strong leadership and team management skills, with the ability to motivate and guide a team of engineers.
• Advanced knowledge of process simulation, system optimization, and safety assessments (HAZOP).
• Familiarity with relevant codes and standards (e.g., ASME, ANSI, API, IEC).
• Excellent problem-solving, analytical, and decision-making abilities.
• Strong communication and presentation skills for interacting with clients, stakeholders, and internal teams.
• Ability to manage multiple projects, priorities, and deadlines effectively.

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