Manufacturing Engineer Specialist

1 week ago

Salem, Tamil Nadu, India beBeeManufacturing Full time ₹ 1,50,00,000 - ₹ 2,50,00,000
Job Opportunity:

We are seeking a highly skilled and experienced manufacturing operations professional with a strong focus on new product development and process optimization. This role is responsible for driving manufacturability, cost-efficiency, and scalability of new products from concept through production launch.

Key Responsibilities:
  • New Product Introduction & Process Development:
    • Collaborate with R&D, Product Design, and Supply Chain teams to ensure design for manufacturability (DFM) and design for assembly (DFA) principles are embedded early in the product lifecycle.
    • Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
    • Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
    • Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
    • Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
  • Launch & Scale-Up:
    • Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
    • Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
    • Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
  • Cross-functional Collaboration & Technical Leadership:
    • Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
    • Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
    • Mentor junior engineers and support knowledge transfer across engineering and production teams.
  • Quality, Compliance & Documentation:
    • Ensure new parts and processes meet all quality, safety, and regulatory requirements (e.g., ISO 9001, IATF 16949, AS9100, FDA as applicable).
    • Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
    • Support root cause analysis and corrective actions for development-related quality issues.
    Required Qualifications:
    • Education:
    • Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
    • Experience:
    • 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
    • Technical Skills:
    • Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
    • Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
    • Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
    • Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).
    • Knowledge of ERP/MES systems and production documentation standards.
    Preferred Qualifications & Certifications:
    • Lean Six Sigma Green/Black Belt
    • PMP or experience with structured project management
    • Experience working in APQP or stage-gate product development environments
    • Exposure to Industry 4.0 and smart manufacturing tools

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