Senior Quality Assurance Specialist

5 days ago

Nellore, Andhra Pradesh, India beBeeQuality Full time ₹ 20,00,000 - ₹ 25,00,000
Role Purpose:

The Quality Assurance Manager will lead the end-to-end quality function at a manufacturing factory for ethnic wear. The role ensures that fabrics, trims, embroidery, embellishments, stitching, and finishing meet high standards of craftsmanship and customer expectations.

Key Responsibilities:
  1. Fabric & Raw Material Quality
  • Oversee inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
  • Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
  • Coordinate with sourcing and merchandising teams for approvals and rejections.
In-line & End-line Quality Control
  • Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
  • Ensure garment measurements match size standards across all styles.
  • Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
  • Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
Embroidery & Embellishment Quality
  • Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
  • Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
  • Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
Process Improvement & Compliance
  • Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
  • Introduce defect prevention techniques to reduce rework and wastage.
  • Ensure compliance with internal quality benchmarks and statutory norms.
Team Management
  • Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
  • Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
  • Work closely with production supervisors to solve quality issues in real time.
Reporting & Customer Feedback
  • Maintain MIS on rejection %, defect analysis, and audit performance.
  • Share weekly and monthly quality reports with management.
  • Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.

Qualifications & Experience:

  • Degree/Diploma in Textile Technology, Apparel Manufacturing, or Fashion Technology.
  • 10–15 years' experience in garment manufacturing with at least 5 years in a quality leadership role.
  • Strong exposure to women's ethnic wear – fabrics, embroidery, embellishments, and finishing.
  • Experience in handling both domestic and export quality standards preferred.

Skills & Competencies:

  • Deep knowledge of ethnic wear garment construction and finishing.
  • Eye for detail in embroidery, embellishment, and handwork quality.
  • Strong leadership and people management.
  • Good analytical and problem-solving ability.
  • Knowledge of Lean / Six Sigma (preferred).

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