Advanced Process Designer

15 hours ago


Nellore, Andhra Pradesh, India beBeeProcess Full time ₹ 12,00,000 - ₹ 17,00,000
Process Design Engineer Job

We are seeking a skilled Process Design Engineer to support process design, simulation, documentation, and commissioning efforts in the pharmaceutical industry.

Key Responsibilities:

  • Develop and optimize flow chemistry and batch processes for scale-up and commercial manufacturing.
  • Perform process design calculations (heat & mass balance, reaction kinetics, equipment sizing, pressure drop, mixing, and scale-up parameters).
  • Prepare and review engineering deliverables such as: Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs).
  • Support process safety assessments (HAZOP, risk analysis, safety studies).
  • Collaborate with cross-functional teams (process chemists, mechanical, instrumentation, and analytical teams) to ensure robust process design.
  • Evaluate new technologies and propose innovative solutions for continuous manufacturing & flow chemistry applications.
  • Provide process engineering support during pilot plant and commercial scale-up.
  • Work with procurement & vendors for equipment selection and specification preparation.
  • Ensure compliance with GMP, regulatory guidelines, and EHS standards in process design.

Requirements:

  • Bachelor's/Master's degree in Chemical Engineering (or equivalent).
  • 5–7 years of proven experience in process design engineering within the pharmaceutical/chemical industry.
  • Hands-on expertise in flow chemistry and batch process design.
  • Strong knowledge of process design tools and calculations (heat/mass transfer, reaction engineering, hydraulics).
  • Experience in preparing and interpreting BFDs, PFDs, P&IDs.
  • Proficiency in simulation software (e.g., Aspen Plus, ChemCAD, or equivalent) preferred.
  • Strong problem-solving, analytical, and project management skills.
  • Knowledge of process safety (HAZOP, LOPA, FMEA) is desirable.


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