Senior Manufacturing Operations Specialist

8 hours ago

Kolkata, West Bengal, India beBeeManufacturing Full time ₹ 30,00,000 - ₹ 40,00,000
Senior Manufacturing Engineer Job Description">

Role: We are seeking an experienced Senior Manufacturing Engineer to join our team.

Experience: 9-12 years of experience in manufacturing engineering with a strong background in designing, developing, and implementing efficient manufacturing processes.

Location: Hyderabad, India

Key Responsibilities:

  • Review and validate engineering drawings for manufacturability, accuracy, and completeness as per the latest engineering standards.
  • Apply knowledge of medical device regulations and execute gap assessments, manufacturing print reviews, and remediation activities.
  • Participate in ideation activities to assess project scoping and viability through economic analysis, conflict analysis, and supplier quote validation.
  • Coordinate with suppliers to resolve technical queries, ensuring timely and high-quality project delivery.
  • Conduct, review, and update models for tol-stackup studies and dimensional variation analysis (1D/2D) using Creo-CETol or other tools.
  • Apply project management skills to plan, schedule, and monitor project activities efficiently, ensuring FTR & OTD excellence.
  • Collaborate with global stakeholders across regions, including category managers, sourcing, PM, and other cross-functional teams as per the project needs.
  • Review and validate PPAP reports received from suppliers and assess if the technical specifications are met.
  • Develop and refine detailed 2D drawings and 3D CAD models to support project requirements.
  • Design remediation (engineering specification gap assessment).
  • Assist in developing Master Validation Plans, including process flow, OQ, and PQ.
  • Perform CPK (Process Capability Index) and ANOVA (Analysis of Variance) studies.
  • Conduct criticality analysis to ensure process reliability and quality.

Requirements:

  • Bachelor's degree in mechanical/production engineering with a minimum of 9-12 years of relevant experience.
  • Strong expertise in DFM&A principles and manufacturing methods for plastics, metals, and packaging components & systems.
  • Proven experience in analyzing project feasibility for cost savings and efficiency improvements.
  • Proficiency in CAD - Creo/SW and PLM/PDM tools (preferably Windchill).
  • Solid understanding of project management methodologies, including planning, tracking, and cross-functional collaboration.
  • Strong verbal and presentation skills for effective collaboration with global teams.
  • Well-versed with MS PowerPoint, Excel for report preparation, data analysis, and advanced operations.
  • Proficient in conducting Production Part Approval Process (PPAP) to ensure compliance with technical specifications and quality standards.
  • Skilled in performing detailed Root Cause Analysis to identify issues, implement corrective actions, and drive continuous improvement.

Good to Have:

  • Should costing experience with metals and plastic commodities.
  • Experience working with electronic components and their design specifications.
  • Familiarity with Six Sigma methodologies (DFSS/DMAIC) for data analysis, root cause identification, and process design/improvements.
  • Hands-on experience in reverse engineering components to recreate CAD models and extract design intent using advanced inspection techniques (e.g., 3D scanning, measurement tools).
  • Knowledge of Lean Manufacturing principles to eliminate waste, improve process flow, and enhance operational efficiency.
  • Minitab, Statistical analysis.
  • VAVE experience for cost-down project execution and certification (SAVE/INVEST).
  • GD&T Certification.
  • PMP trained/Certified.

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