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Control Systems Expert

3 weeks ago

Nagpur, Maharashtra, India beBeeDCS Full time ₹ 15,00,000 - ₹ 25,00,000
DCS System Engineer (Manual Testing & Project Execution)

This role involves overseeing the project lifecycle of Distributed Control Systems (DCS), from requirement analysis to commissioning. The ideal candidate will have hands-on experience with major DCS platforms, proven expertise in manual testing methodologies, and knowledge of industrial protocols.

Key Responsibilities:
  • Execute end-to-end project lifecycle including requirement analysis, design, engineering, FAT/SAT, and commissioning
  • Onsite loop checking, system configuration, and troubleshooting
  • Perform manual testing of DCS modules, I/O cards, and HMI logic
  • Validate communication protocols: Modbus, Profibus, Profinet, OPC, HART, TCP/IP
  • Generate and review wiring diagrams, IO list, terminal layouts, and perform shop floor coordination
  • Prepare & execute FAT/SAT documents; interface directly with customers during validation
  • Collaborate with cross-functional teams including commissioning, QA, and controls engineering
  • Use test management tools for documentation and defect tracking
Required Skills & Qualifications:
  • Minimum 4+ years hands-on experience on any major DCS platform (ABB, Yokogawa, Honeywell, Siemens, Schneider, etc.)
  • Proven experience in DCS project execution: FAT, SAT, loop testing, field commissioning
  • Strong expertise in manual testing methodologies
  • Knowledge of industrial protocols and interface standards
  • Experience in wiring diagram preparation, cable routing, panel layouts, BOM preparation
  • Hands-on with test documentation, reports, and root-cause analysis
Benefits:

Mandatory skills and qualifications ensure that candidates possess the necessary technical expertise to excel in this role.