Ethnic Wear Quality Assurance Lead

12 hours ago

Thrissur, Kerala, India beBeeQualityManager Full time ₹ 18,00,000 - ₹ 22,00,000
Job Title: Quality Assurance Manager

This position oversees the entire quality assurance function at a manufacturing facility for ethnic wear. The role is responsible for ensuring that fabrics, trims, embroidery, embellishments, stitching, and finishing meet high standards of craftsmanship and customer expectations.

The ideal candidate will have strong technical expertise in women's ethnic wear production, an eye for detail, and the ability to implement robust quality systems across the factory floor.

Main Responsibilities:
  1. Fabric & Raw Material Quality:
  • Oversee inspection of fabrics, trims, laces, beads, sequins, zari, and other embellishments at the incoming stage.
  • Ensure shrinkage, colorfastness, embroidery strength, wash tests, and hand-feel tests are conducted before bulk production.
  • Coordinate with sourcing and merchandising teams for approvals and rejections.
In-line & End-line Quality Control:
  • Monitor in-line inspection for embroidery, print alignment, color matching, and stitching consistency.
  • Ensure garment measurements match size standards across all styles.
  • Supervise end-line checks for finishing, ironing, labeling, and packaging of ethnic wear.
  • Drive Zero Defect Shipment culture with First Time Right (FTR) focus.
Embroidery & Embellishment Quality:
  • Inspect embroidery (hand & machine), beadwork, sequin work, gota-patti, mirror work, and applique for durability and design accuracy.
  • Standardize quality for thread strength, bead/stone fixing, and fastness of embellishments.
  • Train operators on handling delicate ethnic fabrics like silk, chiffon, georgette, and cotton blends.
Process Improvement & Compliance:
  • Implement quality checkpoints at critical operations (cutting, stitching, embroidery, finishing).
  • Introduce defect prevention techniques to reduce rework and wastage.
  • Ensure compliance with internal quality benchmarks and statutory norms.
Team Management:
  • Lead the QA/QC team of in-line checkers, embroidery inspectors, finishing auditors, and packing quality staff.
  • Conduct skill enhancement training for checkers, tailors, and finishing teams on quality standards.
  • Work closely with production supervisors to solve quality issues in real time.
Reporting & Customer Feedback:
  • Maintain MIS on rejection %, defect analysis, and audit performance.
  • Share weekly and monthly quality reports with management.
  • Analyze customer complaints/returns related to fit, color bleed, embroidery damage, or shrinkage, and drive corrective actions.

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