Powertrain Specialist

Role Summary:

We are seeking a skilled Powertrain Engineer to ensure the validated release and sign-off of dedicated vehicle components and sub-systems.

This includes packaging of High Voltage Cables, busbar, and its layout along with Plastic carriers required for HV & LV Battery pack.

The ideal candidate will have hands-on experience with designing and development on EDS HV harness and busbars, BMS.

Responsibilities:

1. Packaging of High Voltage Cables, busbar, and its layout along with Plastic carriers required for HV & LV Battery pack.
2. Update in harness routing and Busbar based on Repackaging of interface components with coordination to system integration engineering team.
3. Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance.
4. Collaborate with systems engineers to ensure implementation of design changes during program development, prototype, and production build phases according to project timeline.
5. Carry out stack-up analysis on Designed components.
6. Develop harness/Busbar/Cell packaging, list out issues, and drive resolution prior to validation builds.
7. Creating Test case, Design Rule, or requirements as required.
8. Benchmarking & Concept Development.
9. Working on QAF, RFQ, and Support Plan along with supplier/Buyer & VFM team.
10. Creating and managing DFMEA, PFMEA, BOD, BOP.
11. Comply with Grade/EMC/Safety Compliance.
12. Design and develop interface Plastics / sheet metal components required in Battery enclosure.
13. Support development of parts In-house or at supplier end.
14. Support in testing of the parts at supplier or in-house as per DV or PV.
15. Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements.
16. Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles).
17. Engineering solution for build issues & containing and fixing issues on current production vehicle.
18. Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle.
19. Release 3D Harness Assembly Model in PLM.
20. Experience of various change management processes like Engineering Change Requests etc.
21. Selection of harness coverings based on 3D model routing and packaging & surrounding geometry.
22. Develop harness packaging issues list and drive resolution prior to validation builds.

Key Requirements:

• Prior experience on HV battery pack, Cells, and Modules.
• Hands-on experience with designing and development on EDS HV harness and busbars, BMS.
• Hands-on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design.
• Excellent communication skills demonstrated ability to communicate at all levels.
• Good knowledge on Tooling feasibility, Raw materials, and their sources & familiarity with full design life cycle process.
• Knowledge of EDU, Battery Modules, Busbar, DCDC converter, and motors will be an added advantage.
• Knowledge of Life cycle of a vehicle will be an added advantage.
• Key practitioner in problem-solving techniques (e.g., six-sigma)
• Understanding of DFMEA, PFMEA
• Experience of using industry-standard ECR processes.
• Experience EDS power distribution and components.
• Good level of knowledge about manufacturing methods / technologies used for EDS Power Distribution

What We Offer:

• Competitive salary and benefits package.
• Opportunities for professional growth and development.
• Collaborative and dynamic work environment.

How to Apply:

Apply now by submitting your resume and a brief introduction explaining why you're the perfect fit for this role.