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Senior Supplier Quality Engineer

1 month ago

Pune, Maharashtra, India Cummins Inc. Full time
Job Title: Senior Supplier Quality Engineer

About the Role:

The Senior Supplier Quality Engineer will lead supplier development strategies and ensure that suppliers deliver high-quality components and products that meet customer requirements.

Key Responsibilities:

  • Develop and execute quality improvement strategies to enhance supplier performance.
  • Collaborate with engineering teams to define process parameters and ensure effective supplier process capability.
  • Support the supplier approval process by assessing manufacturing, technology capabilities, and health, safety, and environmental risks.
  • Lead new product launches to ensure supplier capability aligns with required quality standards.
  • Manage the root cause analysis and corrective actions for supplier quality issues.
  • Conduct on-site supplier visits for root cause analysis and verify corrective actions.
  • Review supplier quality data to identify process improvement opportunities.
  • Collaborate with suppliers to create corrective action plans addressing process failures.
  • Promote continuous improvement techniques, such as Lean, Six Sigma, and FMEA, to suppliers.
  • Manage Design and Process FMEAs development and refinement.
  • Oversee Supplier Key Performance Indicators (KPIs) and monitor customer and supplier PPM, problem-solving, cost recovery, and warranty indicators.
  • Lead supplier quality audits to ensure compliance with Quality Management Systems (TS16949/ISO9001).
  • Develop and maintain strong relationships with stakeholders to ensure optimal performance.
  • Participate in cross-functional teams in new product development and changes to existing products.
  • Manage Zero Defect Manufacturing (ZDM) check sheets, SQSW, and SOPs for systems.

Requirements:

  • Minimum 15+ years of experience in a manufacturing or engineering role within the automotive or a similarly regulated industry.
  • Bachelors degree in Electrical Engineering, Electronics, or Instrumentation.
  • Six Sigma Green Belt Certification.
  • ISO/IATF Lead Auditor certification or equivalent.
  • Proficient in APQP, PPAP, MSA, Six Sigma, problem-solving tools, and auditing skills.
  • Strong understanding of EMS, controllers (ECM, PSO, PCC, ECU, BMC), telematics, and current transformers.

Skills and Experience:

  • Leadership & Team Management: Strong leadership and team management skills with the ability to manage cross-functional teams.
  • Communication: Excellent written, verbal, and presentation skills, adaptable to different audiences.
  • Problem Solving: Strong problem-solving abilities using systematic analysis and industry-standard methodologies.
  • Process Improvement: Experience in continuous improvement using Lean, Six Sigma, and other tools to optimize processes.
  • Technical Knowledge: Proficient in interpreting technical requirements, including Geometric Dimensioning and Tolerancing, Engineering Standards, and manufacturing process design.
  • Supplier Auditing & Quality Management: Ability to apply auditing techniques and quality management systems to evaluate supplier processes for risks and non-conformance.
  • Advanced Product Quality Planning (APQP): Proven experience in applying APQP skills to external suppliers to meet customer expectations.
  • Statistical Analysis: Knowledge of statistical tools and techniques to analyze data, describe process performance, and drive improvements.