
Manufacturing Development Manager
6 days ago
We are seeking a skilled Manufacturing Development Manager to lead the development of new products and processes from concept to production launch.
This role is responsible for driving manufacturability, cost-efficiency, and scalability of new products through cross-functional collaboration with R&D, Product Design, and Supply Chain teams.
The ideal candidate will have extensive experience working with design for manufacturability (DFM) and design for assembly (DFA) principles to ensure smooth integration of new parts into production.
Key Responsibilities:- Collaborate with R&D, Product Design, and Supply Chain teams to ensure DFM and DFA principles are embedded early in the product lifecycle.
- Lead manufacturing readiness reviews and process capability studies during the development of new parts and products.
- Develop, validate, and optimize manufacturing processes, tooling, and fixtures for new components and assemblies.
- Own process development plans, including process flow diagrams, PFMEAs, control plans, and work instructions.
- Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
- Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
- Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
- Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
- Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
- Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
- Mentor junior engineers and support knowledge transfer across engineering and production teams.
- Ensure new parts and processes meet all quality, safety, and regulatory requirements (e.g., ISO 9001, IATF 16949, AS9100, FDA as applicable).
- Create and maintain all necessary documentation including process validation reports, first article inspection (FAI), and PPAP/FAIR packages.
- Support root cause analysis and corrective actions for development-related quality issues.
- Education:
- Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
- Experience:
- 5–15 years of experience in a manufacturing engineering role with a strong focus on new product development, part industrialization, and process development.
- Technical Skills:
- Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
- Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
- Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
- Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).
- Knowledge of ERP/MES systems and production documentation standards.
- Lean Six Sigma Green/Black Belt
- PMP or experience with structured project management
- Experience working in APQP or stage-gate product development environments
- Exposure to Industry 4.0 and smart manufacturing tools
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