Senior Product Development Mechanical Designer
7 days ago
We are seeking a highly skilled Mechanical Design Engineer to spearhead the development of innovative, next-generation mechanical systems. The ideal candidate will possess exceptional problem-solving abilities and creativity in designing robust, efficient solutions for high-performance applications.
Responsibilities:- Develop complex mechanical components and assemblies using 3D CAD modeling software, ensuring alignment with manufacturing requirements and compliance with design specifications.
- Lead prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
- Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
- Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness.
- Collaborate closely with electronics and software engineering teams to ensure seamless mechanical integration in multi-disciplinary systems.
- Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
- Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks (CSWP certification preferred), Creo, or Autodesk Inventor.
- Strong expertise in mechanical enclosure design, especially for IP65/IP68-rated products and rugged environments.
- Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
- In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
- Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize designs for cost-effective production.
- Familiarity with GD&T, technical drawing standards, and compliance with industry norms (ASME, ISO).
- Experience in preparing BOMs, assembly drawings, and detailed documentation for production and quality assurance.
- Strong analytical and problem-solving mindset for tackling complex mechanical design and engineering challenges.
- Creativity and innovation in developing robust, efficient solutions for high-performance applications.
- Excellent communication and collaboration skills for working effectively with cross-functional teams.
- High attention to detail in 3D modeling, technical drawings, and documentation to ensure design accuracy and consistency.
- Bachelor's or Master's degree in Mechanical Engineering, Mechatronics, or a closely related field.
- Additional certifications in mechanical design, CAD tools (e.g., CSWP – Certified SolidWorks Professional), or project management (e.g., PMP, Six Sigma) are a strong plus.
- Prior experience in defence, industrial, or ruggedized product development is highly desirable.
- Minimum of 10–12 years of relevant industry experience, with at least 3–5 years in a senior or leadership role in mechanical design.
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