
Principal Designer
8 hours ago
We are seeking a highly skilled Senior Mechanical Design Engineer to join our interdisciplinary UAV engineering team.
The ideal candidate will be responsible for the mechanical design and development of Hybrid UAV systems and subsystems, with an emphasis on design excellence, manufacturability, integration readiness, and cross-functional collaboration.
Main Responsibilities:- CAD-Based Mechanical Design & Ownership: Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools. Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.
- TAD (Tooling & Assembly Definition): Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning. Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.
- PLM Integration: Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management. Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.
- Structural Design & Collaboration: Sound understanding of structural analysis fundamentals. Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.
- Material Engineering & Manufacturability: Strong knowledge of materials with a clear understanding of process-specific constraints. Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.
- Additive Manufacturing & 3D Printing: Well-versed in 3D printing techniques. Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.
- Cross-Functional Collaboration: Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams. Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.
The ideal candidate should bring deep experience in CAD design, TAD, PLM integration, material-process compatibility, and end-to-end mechanical ownership from design to delivery.
Key Skills and Qualifications:
- Proficiency in 3D CAD modeling, TAD, and GD&T;
- Experience in PLM/PDM platforms;
- Exposure to FEA results interpretation and collaborative optimization with analysts;
- Knowledge of DFX, DFM, and high-performance material-process pairing;
- Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications;
- Strong documentation and presentation skills.
Desired Behavioural Values:
- Commitment to common purpose and goals;
- Respect, integrity and ethics;
- Taking initiative and ownership with accountabilities;
- Being passionate about making a difference;
- Maintaining and managing interpersonal harmonious relationships.
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