Innovative Mechanical Systems Designer
6 hours ago
The role requires a highly skilled and innovative mechanical design engineer to lead the development of complex mechanical systems, products, and assemblies.
Key Responsibilities:- Design and develop intricate mechanical components and assemblies for high-reliability, ruggedized products, including IP65/IP68-rated enclosures for harsh environments.
- Create precise 3D CAD models and detailed technical drawings using SolidWorks or equivalent CAD tools, ensuring alignment with manufacturing requirements.
- Lead prototyping efforts using various methods, including CNC machining, sheet metal fabrication, 3D printing, and plastic molding.
- Select appropriate materials and manufacturing processes to meet mechanical, thermal, and environmental requirements.
- Perform tolerance analysis, stress analysis, and thermal analysis to ensure mechanical robustness and compliance with design specifications.
- Collaborate closely with electronics and software engineering teams to ensure seamless mechanical integration in multi-disciplinary systems.
- Oversee testing and validation of mechanical components and systems, including fit, form, and function assessments.
- Prepare comprehensive documentation for manufacturing, assembly, and quality assurance processes.
- Participate in cross-functional design reviews, brainstorming sessions, and contribute innovative ideas for next-generation product development.
Required Skills & Qualifications:
Technical Skills- Proficiency in 3D CAD modeling and drafting using tools such as SolidWorks (CSWP certification preferred), Creo, or Autodesk Inventor.
- Strong expertise in mechanical enclosure design, especially for IP65/IP68-rated products and rugged environments.
- Hands-on experience with prototyping techniques, including 3D printing, sheet metal fabrication, CNC machining, and injection molding.
- In-depth understanding of material selection, tolerance stack-up analysis, and mechanical design calculations (stress, thermal, vibration).
- Knowledge of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles to optimize designs for cost-effective production.
- Familiarity with GD&T, technical drawing standards, and compliance with industry norms (ASME, ISO).
- Experience in preparing BOMs, assembly drawings, and detailed documentation for production and quality assurance.
- Proficiency in MS Office Suite for documentation, reporting, and communication across engineering functions.
Soft Skills: Strong analytical and problem-solving mindset for tackling complex mechanical design and engineering challenges.
Educational & Other Qualifications- Bachelor's or Master's degree in Mechanical Engineering, Mechatronics, or a closely related field.
- Additional certifications in mechanical design, CAD tools (e.g., CSWP – Certified SolidWorks Professional), or project management (e.g., PMP, Six Sigma) are a strong plus.
- Prior experience in defence, industrial, or ruggedized product development is highly desirable.
- Minimum of 10–12 years of relevant industry experience, with at least 3–5 years in a senior or leadership role in mechanical design.
- Proven track record of leading cross-functional teams and delivering complex, high-quality mechanical systems from concept to production.
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