Sr. Modeller- Process Data Science
4 weeks ago
Hi,
We are hiring
Company - Premium Global Consultants
Profile - 1. Sr. Modeller- Process Data Science (PDS) ( CTC – 25 LPA)
2.Modeller- Process Data Science (PDS) ( CTC – 10 LPA)
Location – Pune
Education/Skills/Experience:
• Bachelors / Master’s degree in Chemical/Biochemical Engg. with a minimum of 5+ years of relevant work experience
Essential Duties and Key Competencies
• A Chemical Engineer with strong understanding of pharma / Biopharma manufacturing processes as mentioned below:
o Biopharmaceutical industry
o Pharma (API & Formulation) processes
• Document and detail the modelling requirement for the projects (Biopharma, API, formulation processes)
• Clearly define critical process parameters (CPPs) and critical quality attributes (CQAs) that the model should monitor or predict
• Clean the data by handling missing values, outliers, and noise
• Normalize and scale the data for multivariate analysis (MVA) to ensure comparability between variables
• Create new variables or features that may improve model performance, such as normalized flow rates, reaction kinetics parameters, or buffer ratios • Perform evaluation of model performances using - Evaluate key metrics like R squared (R²), residuals, and Q² (predictive ability of the model) to ensure the model's reliability and predictive accuracy
• Adjust model complexity by tuning parameters (e.g., number of latent variables) to avoid overfitting or underfitting
• Perform cross-validation to further ensure the model's robustness • Perform Analysis of Variance (ANOVA) and residual analysis to verify the model’s performance and identify any statistically insignificant variables
• Validate the model with unseen process data (test sets or pilot-scale data) to confirm its predictive power
• Ensure the model is capable of detecting deviations in real-world conditions by assessing its sensitivity and specificity
• Deploy the model in real-time production environments using SIMCA Online to continuously monitor process variables and predict potential deviations before they occur
• Set up alarms and alerts for operators when the model predicts a drift in CPPs or CQAs that could impact product quality
• Continuously feed new process data into the model to ensure it remains up to date with any changes in the process
• Retrain the model periodically as the process evolves or as new equipment or materials are introduced
• monitoring of the models (post deployment) and documenting the best practices for modelling methodologies
• Should be able to apply various advanced inferential statistical layers to test the null hypothesis of the model using python, and estimating its performance using available metrics
• Should be able to devise the methodical (Practical) ways for implementing advanced multivariate optimization and complex non-linear Advanced ML techniques for feasible and stable solutions
• Creating advanced interactive visualization/Dashboards using Python • Must have organizational skills; ability to handle multiple projects simultaneously • Good level of statistical knowledge/experience like Time-series analytics, Advanced
statistics, Diagnostics and Descriptive analytics, Predictive Analytics, Prognostics Analytics, OEE-Reliability analytics
• Strong communication skills (written and verbal); ability to present communication plans to customers
• Strong experience (Hands-on) on statistical/ Modelling/Coding tools like Python, Spyder, pycharm, jupyterlab, Matlab, R, SIMCA Online, SQL, Seeq, Azure, AWS, Data Robot, Soft Analytics, Orange, Data-e, Azure, C++, java, Automated ML, designer, S3Bucket, ML flow, Azure SDK
Additional Skills
• Ability to accelerate bio-pharmaceutical scale up process.
• Experience in carrying out optimisation of Biphasic Anaerobic Digestion system by Model Predictive Control
• Expertise in carrying out Analysis of the utilization of the batch reactor and OEE calculation for the batch production line and predictive maintenance of batch autoclave.
• Ability to predict Batch product quality & identify important features • Experience in Soft-sensor development, batch to batch cycle time analysis, QbD model continuous product manufacturing
• Execution of Digital Twin Project
Regards,
Neha Khandelwal
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