Manufacturing Process Engineer

17 hours ago

bangalore district, India EMRIOM SOLUTIONS Full time

Qualification: B.Tech / Diploma – Mechanical Experience: 6–8 Years Location : Ras Al Khaimah, UAE We’re looking for experienced Process & Manufacturing Engineers to join our team and lead continuous improvement initiatives across our production operations. Key responsibilities : Process Analysis & Optimization: Map, evaluate, and redesign manufacturing processes to improve flow, reduce bottlenecks, and enhance overall efficiency using tools like Value Stream Mapping (VSM) and Process Flow Diagrams (PFD) Implementation of Lean & Six Sigma: Apply systematic improvement tools such as Kaizen events, Poke Yoke (error-proofing), and Six Sigma methodologies to eliminate waste, reduce process variation, and achieve measurable gains in productivity and quality. Quality Improvement: Perform root cause analysis on quality defects using techniques like PFMEA (Process Failure Mode & Effect Analysis) and implement corrective actions to prevent recurrence and maintain compliance with industry standards. Layout Preparation: Design and optimize factory layouts to facilitate smooth material flow, ergonomic workspaces, and efficient utilization of resources, incorporating principles of ergonomics to minimize worker fatigue and injury risks Cycle Time Study: Conduct detailed time studies for each operation to identify delays, balance workloads, and optimize cycle times for maximum productivity. Resource Declaration for Production Planning (Man & Machine): Define and declare resource requirements, including manpower, machines, and materials, to support production ramp-up and ensure seamless scaling of operations. PFMEA (Process Failure Mode & Effect Analysis): Lead systematic risk analyses to identify potential process failures proactively and develop mitigation strategies to enhance reliability and safety. PFD (Process Flow Diagram): Create and maintain visual representations of complete process flows to aid in team understanding, training, and systematic improvements. Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to integrate engineering solutions into daily operations. Monitor key performance indicators (KPIs) such as yield rates, downtime, and throughput to identify opportunities for continuous improvement. Support new product introductions (NPI) by developing robust manufacturing processes and ensuring manufacturability from design stages Ensure adherence to safety regulations, environmental standards, and company policies in all engineering activities

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