Chief Production Director

3 days ago

varanasi, India beBeeOperations Full time

General Manager Operations OverviewThis position oversees the complete operations of a manufacturing plant, ensuring high-quality production of polymer additives and masterbatch products.The General Manager – Operations will drive operational excellence, maintain strict quality standards, optimize production efficiencies, ensure regulatory compliance, and create a safe, high-performance culture.Lead all plant operations including production, maintenance, engineering, quality, supply chain, and EHS.Ensure uninterrupted manufacturing with optimized machine efficiency (twin-screw extruders, compounding lines, mixers, etc.).Oversee production planning aligned with customer demand and global business priorities.Maintain strict adherence to daily, weekly, and monthly production KPIs.Ensure compliance with ISO standards, ASTM, and industry-specific quality norms relevant to polymer additives/masterbatch.Maintain product consistency and quality levels required for domestic and export markets.Drive reduction of production defects, customer complaints, and batch rejections.Enforce compliance with national environmental laws and regulations.Implement global EHS standards including hazard control, waste management, fire safety, and incident investigation.Promote a safety-first culture across plant operations.Lead, mentor, and develop cross-functional teams (100–300 employees depending on plant scale).Drive a performance-driven culture with clear goals, continuous training, and professional development.Ensure effective manpower planning, recruitment, and retention.Oversee preventive and predictive maintenance programs for all plant equipment.Manage plant upgrades, new line installations, capacity expansions, and technology improvements.Ensure optimal uptime of extruders, feeders, chillers, packaging systems, and utility equipment.Oversee procurement, vendor management, inbound raw materials (polymers, pigments, additives), and outbound logistics.Ensure cost-effective sourcing and timely availability of raw materials.Optimize inventory levels to reduce working capital without impacting production schedules.Drive cost optimization initiatives across energy, manpower, wastage, and logistics.Prepare and monitor annual plant budgets.Ensure achievement of plant profitability targets.Ensure compliance with labour regulations and government policies.Liaise with local authorities, statutory bodies, and industrial development authorities.Lead continuous improvement programs (Lean, Kaizen, Six Sigma).Support new product development (NPD) and trials.Drive automation, digitalization, and process modernization initiatives.

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