Production Executive
4 weeks ago
Key Responsibilities
1. Shift Monitoring:
○ Oversee and manage the entire production process during the assigned shift.
○ Ensure smooth plant operations and coordinate with different teams (maintenance, quality, and logistics).
2. DCS Operation:
○ Operate and monitor Distributed Control Systems (DCS), specifically YOKOGAWA, EMERSON, or equivalent, to ensure optimal production processes.
○ Conduct regular system checks and handle alarms and deviations in the DCS.
○ Collaborate with automation engineers to troubleshoot and optimize DCS configurations for better process efficiency.
3. Process Control & Optimization:
○ Ensure adherence to process parameters, production targets, and quality standards during production.
○ Continuously review process data to optimize yields, reduce wastage, and maintain safety standards.
○ Implement operational improvements in line with the plant’s objectives.
4. Compliance & Safety:
○ Maintain strict adherence to all safety, health, and environmental regulations during production activities.
○ Conduct safety checks and ensure all production processes meet regulatory compliance standards.
○ Participate in safety audits and implement corrective actions where necessary.
5. Coordination with Maintenance:
○ Liaise with the maintenance team for planned or corrective maintenance of plant equipment and DCS systems.
○ Ensure that any issues impacting production are addressed and resolved promptly. 6. Production Reporting:
○ Prepare daily, weekly, and monthly reports related to production, equipment downtime, and shift performance.
○ Analyze production data to track efficiency and identify areas for improvement.
7. Team Leadership:
○ Lead, train, and manage production shift operators and technicians.
○ Assign tasks and monitor the team’s performance to ensure production targets are met.
8. Inventory & Resource Management:
○ Coordinate with the warehouse and procurement teams to ensure the availability of raw materials and consumables.
○ Keep track of inventory levels and report any shortages that could impact production. 9. Changeovers & Cleaning:
○ Oversee equipment changeovers, cleaning, and preparation for new batches in compliance with SOPs.
○ Ensure all procedures are documented and followed meticulously.
10. Continuous Improvement:
○ Actively participate in continuous improvement programs, like Lean Manufacturing or Six Sigma, to enhance production processes and reduce costs.
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