Operations Leader

2 days ago

Malappuram, India beBeePlant Full time

As a plant leader you will be responsible for overseeing end-to-end operations ensuring world-class production of polymer additives and masterbatch products.Key ResponsibilitiesLead all plant operations including production maintenance engineering quality supply chain and EHS.Optimize Manufacturing ProcessesMaintain strict adherence to daily weekly and monthly production KPIs.Ensure compliance with ISO standards ASTM and industry-specific quality norms relevant to polymer additives/masterbatch.Promote Quality ExcellenceDrive reduction of production defects customer complaints and batch rejections.Enforce compliance with Gujarat State Pollution Control Board GSPCB norms and national environmental laws.Implement Global EHS StandardsPromote a safety-first culture across plant operations.Develop and lead cross-functional teams 100-300 employees depending on plant scale.Foster Performance-Driven CultureEnsure effective manpower planning recruitment and retention.Oversee preventive and predictive maintenance programs for all plant equipment.Manage Plant UpgradesEnsure optimal uptime of extruders feeders chillers packaging systems and utility equipment.Oversee procurement vendor management inbound raw materials polymers pigments additives and outbound logistics.Cost Optimization ExpertiseOptimize inventory levels to reduce working capital without impacting production schedules.Drive cost optimization initiatives across energy manpower wastage and logistics.Business Growth InitiativesPrepare and monitor annual plant budgets.Ensure compliance with labour regulations factory act environmental permissions and state regulations.Liaise with Local AuthoritiesSupport new product development NPD and trials.Process Modernization ExpertRequirementsBachelor's degree in chemical engineering / Polymer Engineering / Mechanical Engineering; Master's degree preferred.15-25 years of experience in polymer manufacturing chemical processing or masterbatch production.Minimum 7+ years in senior operations leadership Plant Head / GM / Senior Operations Manager.Strong knowledge of extrusion processes compounding operations pigment dispersion and quality control.Experience managing operations in Gujarat industrial zones e.g. Dahej Sanand Bharuch Vapi Vadodara is an advantage.Exposure to Middle East or global polymer manufacturing standards preferred due to Astra Polymers' international presence.Certifications in Lean Six Sigma TPM or EHS programs.Person has exposure of working in SEZ Special Economic Zone is preferable.Experience with ERP systems SAP preferred.Leadership team development skills excellent communication and stakeholder management deep understanding of polymer chemistry and processing strong problem-solving and decision-making capabilities high level of integrity and accountability ability to thrive in dynamic growth-oriented environments.],

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