Senior Engineer, Paint shop

6 days ago


pune, India Gokool Digital Full time

Job SummaryThe Plastic Paint Expert is responsible for developing, optimizing, and overseeing painting processes for plastic automotive components such as bumpers, trims, dashboards, mirror housings, and interior panels. The role ensures high-quality paint finish, strong adhesion, color consistency, and defect-free production while meeting OEM standards and environmental regulations.Key Responsibilities1. Process Development & OptimizationDevelop and refine painting processes for plastic substrates (PP, ABS, PC–ABS, PU, etc.).Define and validate paint parameters: viscosity, spray pattern, film thickness, flash-off, curing cycles.Support NPI (New Product Introduction) and color development.2. Material & Surface PreparationDetermine correct surface cleaning, flame treatment, plasma treatment, or primer application.Validate adhesion promoters and solvent wipe procedures.Ensure proper surface roughness and pre-treatment for various plastic parts.3. Paint Application & TechnologySelect and evaluate plastic paint systems (acrylic, polyurethane, water-based, basecoat–clearcoat systems).Oversee robot-assisted and manual spray painting operations.Troubleshoot defects such as orange peel, fisheye, pinholes, poor adhesion, color mismatch, and dust contamination.4. Quality Control & TestingConduct adhesion tests (cross-hatch, peel), gloss measurement, color matching, and film thickness inspections.Ensure compliance with OEM specifications (Ford, Toyota, Tesla, etc.).Monitor paint booth conditions: humidity, temperature, airflow, and contamination.5. Documentation & StandardsMaintain process documents: SOPs, work instructions, quality checklists.Ensure adherence to industry safety, environmental, and VOC emission standards.Support audits and certification requirements (ISO 9001, IATF 16949).6. Cross-functional CollaborationWork with Design, Quality, Supplier Development, and Production teams.Coordinate with paint suppliers for material approvals and trials.Train operators and technicians in paint handling and defect prevention.Required QualificationsEducationDiploma/BE/B.Tech in Mechanical, Chemical, Polymer Engineering, Paint Technology, or related discipline.Experience15+ years of hands-on experience in automotive plastic painting or automotive paint shop operations.Experience with robotic painting systems (ABB, Fanuc, Dürr) is an advantage.Technical Skills Strong knowledge of:Plastic substrates and surface treatmentAutomotive-grade paint chemistryPaint defect analysis and corrective actionsEnvironmental and safety regulationsProficient in using measurement tools (DFT gauges, gloss meters, spectrophotometers).Soft SkillsProblem-solving abilitiesAttention to detail, color accuracyStrong documentation and communication skillsAbility to work in fast-paced production environmentsPreferred CertificationsNACE, SSPC, or paint technology certificationsTraining in automotive paint shop operationsSix Sigma or Lean Manufacturing (optional)



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