DGM- In-process Quality Control

1 month ago

sanand, India Agratas Full time

JOB TITLE

Deputy General Manager - Quality (In- Process Quality Control)


FUNCTION / DEPARTMENT

Quality

SUB-FUNCTION

Manufacturing Quality

REPORTING TO

General Manager - Quality

JOB LOCATION

India - Sanand

JOB SCOPE

India

PEOPLE RESPONSIBILITY

YES


ABOUT AGRATAS

Agratas is a wholly owned subsidiary of Tata Sons. We design, develop and manufacture high-quality, high-performance, sustainable batteries applied to multiple use cases in the mobility and energy sectors, to match our customers’ requirements.


Agratas is a scale-up business with a start-up mentality, driven by our pursuit of green growth and technological progress.


We develop next-generation battery technologies at our state-of-the-art R&D Innovation Hubs in India and the UK.


ROLE PROFILE


The Opportunity

Position Overview:

The In-Process Quality Manager is crucial in ensuring the quality and reliability of EV battery cells throughout the manufacturing process. Reporting to the Site Quality Head, this role involves developing and implementing quality control procedures, managing in-process quality assurance, leading a team, and ensuring compliance with industry standards. The IPQC Manager will drive continuous improvement initiatives, manage lab operations and collaborating with various teams. The position also includes responsibilities for training, value stream mapping, and supporting critical deliverables.


You will manage a team comprising Shift Supervisors, Quality engineers, SMEs. Your responsibilities will include active participation in collaborative efforts aimed at enhancing both product quality and manufacturing processes, This position is essential for maintaining high standards of quality in our production processes and ensuring the delivery of reliable and high-performance battery cells.


Responsibilities:

In-Process Quality Control and Assurance:

  • Create and enforce in-process quality control procedures and standards, ensuring adherence to company and regulatory specifications.
  • Track and analyze key performance indicators (KPIs) related to in-process quality. Implement corrective actions as necessary to address deviations.
  • Perform regular Process verifications audit of manufacturing processes to verify compliance with quality standards and identify areas for improvement.
  • Review quality data to detect trends and drive continuous improvement initiatives. Ensure that in-process materials and components meet required specifications before advancing to subsequent production stages.
  • Keep accurate records of quality inspections, non-conformances, and corrective actions. Prepare and present quality performance reports to senior management.
  • Engage in continuous improvement initiatives, contributing ideas to enhance manufacturing processes and product quality.
  • Build and Maintain Value stream Maps: Develop and maintain value stream maps for in-process quality for E-Zone ,A-Zone and B -Zone, ensuring efficient quality control processes and identification of areas for improvement.


Lab Management:

  • Oversee the in-process quality labs, ensuring accuracy and reliability in all analytical testing.
  • Oversee Operations: Manage the operational efficiency and accuracy of testing within quality labs. Ensure that all tests are performed according to established procedures.
  • Quality Control: Develop and enforce quality controls for in-process cells, resolving testing issues and ensuring timely, accurate lab work.
  • Ensure standard operating procedures (SOPs) and testing methods to reflect best practices and regulatory requirements.
  • Analyse abnormal data, providing actionable recommendations to relevant teams to address any issues and improve lab processes.

Team Leadership:

  • Manage Team: Lead and manage a team of quality engineers and technicians. Provide training, guidance, and performance management to ensure high-quality outputs.
  • Training Programs: Develop and deliver comprehensive training programs for quality technicians, covering equipment operation, quality control methods, and safety protocols.
  • Foster Communication: Promote teamwork and open communication within the team. Ensure lab staff are proficient and adhere to departmental policies and procedures.


Supplier and Equipment Interaction:

  • Collaborate with Suppliers: Work with equipment suppliers for demonstrations and support the procurement process for quality lab equipment. Monitor and maintain clean and dry room requirements for quality labs.
  • Maintain Facilities: Ensure that lab facilities and equipment are well-maintained and meet operational requirements.


Continuous Improvement and Regulatory Compliance:

  • Lead Investigations: Investigate deviations, out-of-trend results, and test failures associated with production and testing processes. Implement corrective actions as needed.
  • Drive Improvements: Lead continuous improvement initiatives to enhance laboratory quality and efficiency. Promote 5S and lean manufacturing principles.
  • Ensure Compliance: Ensure adherence to relevant quality standards (e.g., ISO 9001, IATF 16949, ISO 14001). Conduct process audits to ensure SOPs and quality standards are followed.


Performance Management and Communication:

  • Set Targets: Define and manage quality targets and metrics. Develop and implement action plans to address any deviations from expected performance.
  • Communicate Effectively: Clearly communicate priorities, expectations, and responsibilities to the team. Ensure alignment and understanding across the department.


PERSON PROFILE

Qualifications & Skills :

  • Bachelor’s degree in Engineering, Electrochemistry, or a related field.
  • Minimum of 12 years of experience in quality assurance, preferably in the EV battery industry.
  • Six Sigma Green Belt (GB) or Black Belt (BB) certification is a plus.
  • Expertise in quality control methodologies, statistical analysis, and quality management systems.
  • Proven experience in in-process quality management, conducting audits, and analysing quality data.
  • Strong leadership and team management skills, with experience in training and developing staff.
  • Excellent problem-solving abilities and a proactive approach to quality issues.
  • Effective communication and interpersonal skills, with proficiency in quality inspection tools and software.
  • Familiarity with advanced quality planning tools (e.g., APQP, PPAP, FMEA) and Laboratory Information Management Systems (LIMS).


Desired Characteristics:

  • Collaborative team player with conflict management skills.
  • Self-motivated, proactive, and able to work independently.
  • High energy, process-driven, and structured in problem-solving.
  • Passionate about excellence and achieving zero defects.

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