Environment, Health and Safety Manager

24 hours ago

pune, India Live Connections Full time

Role Purpose :To ensure safe operations in Body Assembly, Robotic Welding Cells, Manual Welding Stations, Material Handling & Fixture Change Areas, and drive a proactive safety culture. The role focuses on machine safeguarding, electrical & energy isolation, welding hazard control, chemical/fume safety, and compliance with legal & customer EHS requirements.Education - Diploma / BE in Mechanical / Production / Industrial EngineeringSafety Qualification - Mandatory: ADIS / Diploma in Industrial Safety ( MSBTE )Experience - 5–12 years in Assembly / Welding shop safety (Automotive / Fabrication industry)Standards Knowledge - Robotic programming basics, welding process knowledge, LOTO, PPE, ventilation systemsSkills -Risk assessment, incident investigation, safety audit, shop floor training and communicationComputer Skills: MS Office, Excel Reporting, Incident Reporting Tools.Key Responsibilities : Monitor daily shop floor safety in robotic welding lines, MIG/TIG manual welding bays, spot welding machines, projection welding, and assembly stations.Ensure safety of robotic systems, including:Safety interlocksLight curtains / area scannersEmergency stop & safety PLC functionalityRobotic teach mode protectionRestricted robotic working zonesEnforce use of welding PPE: auto-darkening helmets, gloves, aprons, safety shoes, sleeves.Establish safe practices for fixture change, gun change, torch replacement & electrode dressing.Ensure welding fume capture, exhaust ventilation (LEV), and air quality monitoring.Conduct HIRA / JSA for robotic and manual welding operations.Lead incident, near-miss & unsafe act investigations and ensure CAPA implementation.Implement LOTO / Permit to Work system for robot maintenance, welding machine repair, utility lines, and electrical panels.Develop and implement Standard Operating Procedures (SOPs) for:Robot teaching & reprogrammingFixture maintenanceGas cylinder handlingWelding booth housekeeping and ventilationConduct structured training for :Safe welding practices & ergonomicsArc flash & electric shock preventionRobotic cell entry & emergency responseLOTO & confined space safetyDevelop Safety Champions among supervisors and team leaders.Ensure compliance with Factories Act / OSH Code, ISO 45001, customer EHS audits, and internal audit requirements.Maintain documentation on:Welding fume exposure monitoringRobotic & electrical maintenance safety checksPPE & training recordsFire safety & emergency preparednessConduct Toolbox Talks and Behavior-Based Safety (BBS) drives.Conduct mock drills and maintain first aid & emergency response capability in shop.Lead fire & explosion prevention measures, especially in gas storage & welding zones.Ensure safe storage and handling of CO₂, Argon, LPG, Acetylene, and shield gases.Ensure proper flashback arrestors, leak checks, manifold system inspections.Verify MSDS availability for welding consumables, anti-spatter spray, coolants, greases.

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