Plant Operations Director

1 week ago

surat, India beBeeOperation Full time

Operational LeadershipThe ideal candidate will lead the end-to-end operations of a manufacturing plant, ensuring world-class production of polymer additives and masterbatch products. This role is responsible for driving operational excellence, maintaining strict quality standards, optimizing production efficiencies, ensuring regulatory compliance, and creating a safe high-performance culture.Key Responsibilities:Lead all plant operations including production maintenance engineering quality supply chain and EHS.Ensure uninterrupted manufacturing with optimized machine efficiency twin-screw extruders compounding lines mixers etc.Oversee production planning aligned with customer demand and global business priorities.Maintain strict adherence to daily weekly and monthly production KPIs.Quality Assurance & Compliance:Ensure compliance with ISO standards ASTM and industry-specific quality norms relevant to polymer additives/masterbatch.Maintain product consistency and quality levels required for domestic and export markets.Drive reduction of production defects customer complaints and batch rejections.Safety Health & Environment (EHS):Enforce compliance with national environmental laws.Implement global EHS standards including hazard control waste management fire safety and incident investigation.Promote a safety-first culture across plant operations.People Leadership & Development:Lead mentor and develop cross-functional teams 100-300 employees depending on plant scale.Drive a performance-driven culture with clear goals continuous training and professional development.Ensure effective manpower planning recruitment and retention.Engineering & Maintenance:Oversee preventive and predictive maintenance programs for all plant equipment.Manage plant upgrades new line installations capacity expansions and technology improvements.Ensure optimal uptime of extruders feeders chillers packaging systems and utility equipment.Supply Chain & Inventory Management:Oversee procurement vendor management inbound raw materials polymers pigments additives and outbound logistics.Ensure cost-effective sourcing and timely availability of raw materials.Optimize inventory levels to reduce working capital without impacting production schedules.Compliance & Government Liaison:Ensure compliance with labour regulations factory act environmental permissions and state regulations.Liaise with local authorities statutory bodies and industrial development authorities in Gujarat.Strategic Planning & Continuous Improvement:Lead continuous improvement programs Lean Kaizen Six Sigma.Support new product development NPD and trials.Drive automation digitalization and process modernization initiatives.

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