Lead Engineer

2 days ago


Bangalore Karnataka, India Cyient Full time

We are seeking a Lead Engineer - Structures Interiors to oversee the end-to-end design development of structural and interior systems for passenger transportation vehicles The ideal candidate will be responsible for ensuring structural integrity Cabin Passenger Car interiors safety material selection mechanical component integration prototyping and testing regulatory compliance and performance under static dynamic and environmental loads This role requires close collaboration with cross-functional teams-including industrial designers systems engineers electrical systems HVAC and safety specialists-to deliver solutions that are reliable lightweight comfortable durable aesthetically refined interiors and ergonomically optimized Key Responsibilities Design Leadership Lead the design and development of structures interior layouts and passenger amenities frames panels joints suspension points ceilings sidewalls floors partitions seats etc Own design deliverables across the product lifecycle concept detailed design validation industrialization Define and validate material selection jointing methods and crashworthiness criteria where applicable Optimize structures for weight durability manufacturability layout acoustics crashworthiness structural constraints and cost Manage interfaces between structure interior and onboard systems e g door modules cable ducts driver interface Engineering Analysis Validation Coordinate with structural analysis FEA FEM for load case analysis fatigue and crash scenarios Knowledge of Fit Feel Finish Tolerance Management Coatings Welding Perform design reviews DFMEA and lead issue resolution for structural and interior design-related problems Interface with testing and V V teams for prototype verification Support failure mode and effect analysis FMEA risk assessments and continuous improvement initiatives Cross-functional Collaboration Work with systems electrical and HVAC teams to ensure proper routing and interface integration Collaborate with manufacturing and sourcing teams to ensure DFM A Design for Manufacturability Assembly Provide technical inputs to procurement and vendors on fabrication tolerances and installation Documentation Standards Prepare and review detailed 2D 3D CAD models BOMs and engineering change requests Ensure compliance with global railway standards such as EN 1709 EN 12663 EN 15227 UIC or equivalent etc Create and maintain technical specifications design reports and installation manuals Soft Skills Strong leadership and communication skills Ability to manage design teams and guide junior engineers Proactive mindset with focus on quality and delivery timelines Lead project reviews and coordinate design and verification reviews providing comprehensive reports Manage risk assessments and develop mitigation plans Oversee technical solutions identify gaps in application and product domains Required Skills and Experience Proven expertise in designing structural frames for passenger transportation systems Ability to assess maintainability accessibility and serviceability during design Experience in volume allocation and weight assessment of assemblies aggregates and installations Material selection Competence in designing equipment subsystem geometries and optimizing installation within passenger transportation systems Ability to define functional dimensioning requirements relating to operation aesthetics assembly and disassembly Knowledge of adjustment principles clearance management and stack-up analysis aligned with manufacturing capabilities Experience analyzing manufacturing non-conformities and validating alternate solutions Understanding of cost implications of technical design choices Proficient in selecting and specifying fasteners based on joint design requirements Strong knowledge of drawing standards and GD T according to relevant codes Hands-on experience with CAD tools CATIA V5 SolidWorks and PLM platforms like Enovia for 3D and 2D modeling and validation Have knowledge on interiors surface definition and its packaging to a cabin space envelope Ability to design Saloon Interior commodities and their interfaces Experience designing Interior commodities such as Side linings Windows Gangway Ceilings Door pillars Flooring Seat assembly etc Ability to design Cab Interior commodities and Front mask Ability to perform mechanical assembly calculations and interpret results Skilled in translating and finalizing requirements according to customer specifications Thorough understanding of welding technology weld joint design and bolted joint fabrication related to platforms chassis cabins structures and bogies Good knowledge of material properties adhesive designs heat treatment processes and surface coating techniques Qualifications Bachelor s or Master s degree in Mechanical Engineering or equivalent Minimum 10 years of professional experience in mechanical structural interior design preferably in transportation sectors such as aerospace rail or cable transport Travel Requirements Occasional travel to gather inputs study product functionality support on-site engineering reviews installations or inspections Site visits may include Installation sites Prototype and manufacturing facilities Testing laboratories for vibration and load testing Department Transportation India Associate Skills Required Engineering Analysis Design Design Requirements Years Of Exp Above 10 Years Desirable Skills Engineering Analysis Design Design Requirements Designation Associate



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