Manufacturing Process Engineer

4 weeks ago

India EMRIOM SOLUTIONS Full time

Qualification: B.Tech / Diploma – Mechanical Experience: 6–8 Years Location : Ras Al Khaimah, UAE We're looking for experienced Process & Manufacturing Engineers to join our team and lead continuous improvement initiatives across our production operations. Key responsibilities : - Process Analysis & Optimization: Map, evaluate, and redesign manufacturing processes to improve flow, reduce bottlenecks, and enhance overall efficiency using tools like Value Stream Mapping (VSM) and Process Flow Diagrams (PFD) - Implementation of Lean & Six Sigma: Apply systematic improvement tools such as Kaizen events, Poke Yoke (error-proofing), and Six Sigma methodologies to eliminate waste, reduce process variation, and achieve measurable gains in productivity and quality. - Quality Improvement: Perform root cause analysis on quality defects using techniques like PFMEA (Process Failure Mode & Effect Analysis) and implement corrective actions to prevent recurrence and maintain compliance with industry standards. - Layout Preparation: Design and optimize factory layouts to facilitate smooth material flow, ergonomic workspaces, and efficient utilization of resources, incorporating principles of ergonomics to minimize worker fatigue and injury risks - Cycle Time Study: Conduct detailed time studies for each operation to identify delays, balance workloads, and optimize cycle times for maximum productivity. - Resource Declaration for Production Planning (Man & Machine): Define and declare resource requirements, including manpower, machines, and materials, to support production ramp-up and ensure seamless scaling of operations. - PFMEA (Process Failure Mode & Effect Analysis): Lead systematic risk analyses to identify potential process failures proactively and develop mitigation strategies to enhance reliability and safety. - PFD (Process Flow Diagram): Create and maintain visual representations of complete process flows to aid in team understanding, training, and systematic improvements. - Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to integrate engineering solutions into daily operations. - Monitor key performance indicators (KPIs) such as yield rates, downtime, and throughput to identify opportunities for continuous improvement. - Support new product introductions (NPI) by developing robust manufacturing processes and ensuring manufacturability from design stages - Ensure adherence to safety regulations, environmental standards, and company policies in all engineering activities

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