
Production Incharge
3 weeks ago
Job Title Production In-Charge - Activation Process - Rotary Kiln Location Ponnapuram Village Dharapuram Taluk Tirupur District Tamil Nadu Company Overview Carbonmax Advantech Pvt Ltd is a fast-growing manufacturer of coconut shell-based steam activated carbon with fully integrated infrastructure including rotary kiln-based activation granulation post-activation processing and advanced value addition units for acid-washed powdered impregnated pelletized and catalytic carbon The company is poised for significant scale-up and innovation in the production of high-performance carbon materials for environmental industrial and energy storage applications Position Summary We are seeking a Production In-Charge - Activation Process to manage day-to-day operations of the rotary kiln-based steam activation line The ideal candidate will be responsible for planning supervising kiln operations coordinating with supporting departments managing production yield and efficiency and ensuring high-quality activated carbon output The role requires strong technical knowledge of rotary kiln processes and hands-on leadership to guide kiln operators and helpers in a 24x7 production environment Key Responsibilities Production Planning Execution Prepare and implement daily and weekly activation schedules in line with plant capacity and sales demand Ensure timely feeding of granulated charcoal and smooth operation of steam activation kilns Adjust operational parameters temperature residence time steam flow to meet target product specifications Kiln Operations Management Monitor performance of Jumbo Rotary Kilns and the pilot R D kiln Ensure optimal burn-off rates residence time and steam utilization Maintain detailed records of shift operations process deviations and kiln downtime Team Supervision Supervise kiln operators feeding staff and helpers across shifts Assign shift duties conduct performance reviews and ensure adherence to SOPs Provide on-the-job training in rotary kiln safety operation and efficiency Yield Quality Optimization Maximize production yield by reducing overburn underburn and conversion loss Work closely with the Quality Assurance team to meet Iodine CTC moisture and ash content targets Support troubleshooting and corrective actions in response to QA deviations Cross-Functional Coordination Liaise with the Maintenance department for routine and preventive maintenance of kilns blowers and steam systems Coordinate with the Process Engineering team to implement optimization trials and upgrades Interface with QA QC team for real-time quality feedback and COA release readiness Reporting Documentation Maintain logs of daily production steam consumption downtime charcoal input and activated carbon output Prepare shift reports and submit daily yield analysis to the Production Manager Implement standard process documentation for compliance and traceability Eligibility Criteria Qualification Diploma B E B Tech in Mechanical Chemical Production or Industrial Engineering Experience 4-8 years in rotary kiln operation in activated carbon cement refractory or mineral processing industries Technical Skills Hands-on experience in operating rotary kilns for thermal treatment or activation Working knowledge of process instruments steam systems and safety protocols Basic understanding of burn-off surface area and product characteristics of activated carbon Software Documentation Exposure to ERP systems production modules Proficiency in MS Excel process logs and reporting formats Languages Tamil mandatory English working level Hindi preferred for worker coordination Key Competencies Shift planning and team supervision Process adherence and optimization Communication and inter-department coordination Safety-first mindset and problem-solving approach Reporting To Production Manager - Activated Carbon Plant Employment Type Full-time On-site Shift-based Compensation Benefits Monthly Pay 30 000 - 45 000 based on experience Performance-based incentives Statutory benefits including PF and ESI On-site canteen and accommodation facilities Schedule Rotational Shift Work Day Night 6-Day Work Week Sunday Off or Rotational Off Weekend availability in case of plant emergencies Supplemental Pay Shift Allowance Overtime Pay Year-End Bonus Ability to Commute Relocate Ponnapuram Dharapuram Taluk - Must be willing to relocate or commute reliably On-site factory accommodation is available How to Apply Send your updated resume to hr factory carbonmaxtech com Subject Line Application - Production In-Charge - Activation Process Contact 91 99434 99855 for application status or inquiries Job Types Full-time Permanent Pay 20 000 00 - 35 000 00 per month Benefits Food provided Health insurance Provident Fund Schedule Day shift Monday to Friday Weekend availability Supplemental Pay Overtime pay Yearly bonus Ability to commute relocate Dharapuram Tamil Nadu Reliably commute or planning to relocate before starting work Preferred Work Location In person
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