Manager Controls

4 weeks ago


Chennai, Tamil Nadu, India Barru Wehmiller Full time
Job Description

Experienced Controls Engineer SME supporting manufacturing operations across paper and packaging machines. Require hands-on technical expertise with mentorship responsibilities to develop the next generation of electrical and controls engineers.

Primary Responsibilities-

Technical Leadership

- Design, develop, and optimize control systems for automated manufacturing equipment including corrugated box production, tissue converting, wet wipes, diaper manufacturing, and packaging machinery (VFFS/HFFS)
- Provide technical solutions for complex automation challenges across multiple manufacturing platforms
- Develop and maintain electrical and control system standards and best practices
- Troubleshoot and resolve critical control system issues across various manufacturing platforms
- Execute system improvements to enhance equipment efficiency, reliability, and product quality
- Implement industrial networking solutions and integrate various control systems

Mentorship Knowledge Transfer

- Coach and mentor junior electrical and controls engineers in electrical and control system design, programming, and troubleshooting
- Review and validate electrical and control system designs and programs developed by junior engineers
- Guide junior electrical and controls engineers in developing engineering specifications and original design concepts
- Develop and conduct technical training programs for team members
- Create technical documentation and knowledge base materials
- Foster a culture of continuous learning and innovation within the team

Tool/Technical skills:

- 15+ years of experience in industrial automation and controls engineering
- Demonstrated expertise in packaging and converting machinery control systems
- Extensive experience in selection and use of control system hardware (e.g., controller, power supplies, input/output cards and chassis, communication hardware, etc.)
- Expert-level knowledge in PLC, HMI and SCADA system design, programming, and troubleshooting (preferably Siemens, Allen Bradley and Beckhoff)
- Strong understanding of industrial networks and communication protocols (Profinet, Ethernet/IP, Modbus, DeviceNet, BACnet)
- Proven experience with motion control systems and servo applications (Servo drive parameterization, programming, and tuning)
- Expert knowledge in
- selection of motors, motor controllers or drives, calculation of motor horsepower, torque, speed range, reduction ratios etc.
- selection of sensor technologies applicable to the desired type of measurement and have good knowledge in sensor characteristics.
- selection of other control elements like solenoid valves, On-off devices/relays, self-regulating devices, transducers, current/pneumatic [I/P] conversion, etc. based on application
- Conversant with codes, standards, and regulations like ISO, IEC, ANSI, ISA, NEC, NEMA, NFPA, OSHA and UL.
- Experience with Digital Twin and Simulation Tools
- Knowledge of Industry 4.0 and IIoT Technologies
- Knowledge of Manufacturing Execution Systems (MES) Integration

Required Competencies

- Strong problem-solving and analytical skills
- Excellent communication and interpersonal abilities
- Proven mentoring and coaching experience
- Ability to work independently and lead technical initiatives
- Strong documentation and technical writing skills
- Project management capabilities

Education and Experience:

- Bachelor's degree in Electrical and Electronics Engineering (EEE) or Electronics and Communication Engineering (ECE) or Instrumentation and Controls Engineering (ICE) with 15+ years of relevant industry experience; Master s degree Preferred
- Professional certifications in automation/controls
- Experience with multiple control system platforms
  • Engineer

    2 weeks ago


    Chennai, Tamil Nadu, India Johnson Controls Full time ₹ 9,00,000 - ₹ 12,00,000 per year

    Business Title: Project Engineer - BMS Systems (Chennai) - ContractRegion: APACCountry: IndiaWho we areJohnson Controls is a world leader in smart buildings, creating safe, healthy and sustainable spaces. For nearly 140 years, we've made buildings better and now we're transforming them again with our award-winning digital technologies and services. We're...


  • Chennai, Tamil Nadu, India NatWest Group Full time ₹ 4,50,000 - ₹ 13,50,000 per year

    Controls Testing Manager Join us as a Controls Testing ManagerIn this role, you'll support and be responsible for the delivery of the regular testing of key controls and files, and the completion of targeted control reviews for a franchise or function Working closely with the relevant business areas and other business controls teams, you'll make sure...


  • Chennai, Tamil Nadu, India Minus 30 Private Limited Full time ₹ 5,00,000 - ₹ 15,00,000 per year

    Job Summary:The Quality Control Manager is responsible for ensuring that all products meet internal and external quality standards before reaching consumers. This includes developing, implementing, and managing quality control systems designed to ensure continuous production of FMCG products (consistent with established standards, customer specifications,...


  • Chennai, Tamil Nadu, India NatWest Group Full time ₹ 12,00,000 - ₹ 36,00,000 per year

    Risk & Controls Manager, Control Testing Join us as a Risk & Controls ManagerIf you have a background in risk assessment, then join our team in helping to anticipate and assess the potential impacts of risk across the bank We'll look to you to proactively drive the assessment and implementation of risk framework and policy compliance and changes,...


  • Chennai, Tamil Nadu, India KONE Full time ₹ 12,00,000 - ₹ 36,00,000 per year

    Key Responsibilities P&L Management & ReportingOversee KBS P&L reporting for KBS operations – Chennai, Kuala Lumpur and Hyd (Overview)Perform financial planning, forecasting, and budgeting cycles (knowledge of market, inflation, Indian Taxes, accounting principles)Ensure accuracy, completeness, and timeliness of KBS P/L reportingPerform P&L analysis and...


  • Chennai, Tamil Nadu, India NatWest Group Full time ₹ 20,00,000 - ₹ 25,00,000 per year

    Join us as a Controls Testing Manager, AVPYou'll support and be responsible for the delivery of the regular testing of key controls and files, and the completion of targeted control reviews for a franchise or functionWorking closely with relevant business areas and other business controls teams, you'll make sure that findings from reviews are escalated, and...


  • Chennai, Tamil Nadu, India NatWest Group Full time ₹ 12,00,000 - ₹ 36,00,000 per year

    Join us as a Risk & Controls ManagerIf you have a background in risk assessment, then join our team in helping to anticipate and assess the potential impacts of risk across the bankWe'll look to you to proactively drive the assessment and implementation of risk framework and policy compliance and changes, converting these into appropriate strategies and...


  • Chennai, Tamil Nadu, India NatWest Group Full time ₹ 9,00,000 - ₹ 12,00,000 per year

    Join us as a Risk & Controls Manager If you have a background in risk assessment, then join our team in helping to anticipate and assess the potential impacts of risk across the bank We'll look to you to proactively drive the assessment and implementation of risk framework and policy compliance and changes, converting these into appropriate strategies...


  • Chennai, Tamil Nadu, India VALEO Full time ₹ 15,00,000 - ₹ 25,00,000 per year

    Job Description Valeo is a tech global company, designing breakthrough solutions to reinvent mobility. We are an automotive supplier partner to automakers and new mobility actors worldwide. Our vision? Invent a greener and more secured mobility, thanks to solutions focusing on intuitive driving and reducing CO2 emissions. We are a leader in our businesses...

  • Financial Controller

    4 weeks ago


    Chennai, Tamil Nadu, India Jesus Calls Full time

    Job DescriptionPosition OverviewThe Finance Controller will be responsible for leading the organizations overall financial administration, ensuring sound financial management, compliance, and strategic planning. This senior role requires a seasoned finance leader with over 20 years of experience in budgeting, cost control, financial forecasting, fundraising...