Environment, Health and Safety Manager

1 week ago


Nashik, India Live Connections Full time

Role Purpose : To ensure safe operations in Body Assembly, Robotic Welding Cells, Manual Welding Stations, Material Handling & Fixture Change Areas, and drive a proactive safety culture. The role focuses on machine safeguarding, electrical & energy isolation, welding hazard control, chemical/fume safety, and compliance with legal & customer EHS requirements. Education - Diploma / BE in Mechanical / Production / Industrial Engineering Safety Qualification - Mandatory: ADIS / Diploma in Industrial Safety ( MSBTE ) Experience - 5-12 years in Assembly / Welding shop safety (Automotive / Fabrication industry) Standards Knowledge - Robotic programming basics, welding process knowledge, LOTO, PPE, ventilation systems Skills -Risk assessment, incident investigation, safety audit, shop floor training and communication Computer Skills: MS Office, Excel Reporting, Incident Reporting Tools. Key Responsibilities : - Monitor daily shop floor safety in robotic welding lines, MIG/TIG manual welding bays, spot welding machines, projection welding, and assembly stations. - Ensure safety of robotic systems, including: Safety interlocks Light curtains / area scanners Emergency stop & safety PLC functionality Robotic teach mode protection Restricted robotic working zones - Enforce use of welding PPE: auto-darkening helmets, gloves, aprons, safety shoes, sleeves. - Establish safe practices for fixture change, gun change, torch replacement & electrode dressing. - Ensure welding fume capture, exhaust ventilation (LEV), and air quality monitoring. - Conduct HIRA / JSA for robotic and manual welding operations. - Lead incident, near-miss & unsafe act investigations and ensure CAPA implementation. - Implement LOTO / Permit to Work system for robot maintenance, welding machine repair, utility lines, and electrical panels. - Develop and implement Standard Operating Procedures (SOPs) for: Robot teaching & reprogramming Fixture maintenance Gas cylinder handling Welding booth housekeeping and ventilation Conduct structured training for : Safe welding practices & ergonomics Arc flash & electric shock prevention Robotic cell entry & emergency response LOTO & confined space safety - Develop Safety Champions among supervisors and team leaders. - Ensure compliance with Factories Act / OSH Code, ISO 45001, customer EHS audits, and internal audit requirements. - Maintain documentation on: Welding fume exposure monitoring Robotic & electrical maintenance safety checks PPE & training records Fire safety & emergency preparedness - Conduct Toolbox Talks and Behavior-Based Safety (BBS) drives. - Conduct mock drills and maintain first aid & emergency response capability in shop. - Lead fire & explosion prevention measures, especially in gas storage & welding zones. - Ensure safe storage and handling of CO , Argon, LPG, Acetylene, and shield gases. - Ensure proper flashback arrestors, leak checks, manifold system inspections. - Verify MSDS availability for welding consumables, anti-spatter spray, coolants, greases.



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