Instrumentation & Electrical Manager

Role Responsibilities Key accountability areas Supervising and leading Instrumentation Electrical maintenance Tracking expenses and overseeing the budget for Instrumentation Electrical maintenance Hands on experience on troubleshooting Configuration Programming skills of DCS Preferably Delta V SCADA BMS Preferable DesigoCC-Siemens Field instruments Level Temperature Flow pH TOC Conductivity etc ON OFF Control valves maintenance Weighing Balances Electrical system Fire alarm Gas detection system PLC HMI and to ensure their working standards Creating and implementing maintenance procedures Conducting regular inspections of the instruments electrical equipment to detect and resolve problems Planning and managing all Instrumentation repairs Trouble shooting Calibration and installation activities Ensuring adhere to the safety policies and procedures Provide input for the annual budget process for the Engineering department monitor adherence to budget Documenting and preparing daily progress reports Energy Power Reports and maintenance logs Overseeing Spares stock and ensure no down time due to spares non availability Good experience on Instrumentation electrical related maintenance of Reactors Centrifuges ANFDs Process Vessels Vacuum Pumps Powder Handling Charging system Heat Exchangers Scrubbers ETP ZLD equipment maintenance etc Installation and Commissioning of Instruments Electrical system and Qualification Validation of Process equipment Manage all Instrumentation Electrical maintenance systems and personnel to ensure all work orders are completed within the parameters of the CMMS Computerized Maintenance Management System in a timely and quality manner Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules Contract with outside service providers for various facility and equipment-related maintenance needs Manage the Instrumentation department s compliance to company safety policies work instructions and procedures Manage the Instrumentation department s quality metrics on time investigation closure corrective action implementation on time document updates Evaluate improve production maintenance processes to optimize productivity and quality Monitor MTTR MTBF and Production lost Hours due to Instrument Electrical failures and ensure necessary measures for reduction in Breakdowns Support facility expansion projects Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction Responsible for all Electrical Instrumentation system periodic inspection Statutory compliances Stamping activities Qualification Required B E BTech-Instrumentation Electronics Communication Experience Exposure 10 to 15 years of experience in Pharmaceutical Oil Gas FMCG Chemicals Consulting Industries Key Behavioral Skills Ownership Accountability Leadership skills Team Management Conflict Resolution Interpersonal Skills Influencing Motivating Skills RCT Complex Problem Solving Communication skills strong command on language Key Technical Skills DCS Distributed Control System Troubleshooting configuration and programming preferably Delta V SCADA BMS Systems Experience with SCADA BMS Preferably DesigoCC - Siemens PLC HMI Programming Configuration troubleshooting and maintenance Field Instrumentation Calibration maintenance and troubleshooting of sensors Level Temp Flow pH TOC Conductivity etc Calibration to be performed for 21 CFR part 11 compliance EU GMP requirements Valves Actuators ON OFF Control valve maintenance Power Systems Maintenance of electrical systems transformers switchgear MCC panels and distribution boards Fire Alarm Gas Detection Systems Energy Power Management Statutory Compliance Inspections Additional Preferable Skills Good to have Programming Troubleshooting skills of siemens Allen Bradley PLC HMIs Good to have working experience knowledge on different communication protocols Foundation fieldbus Ethernet MODBUS and other communication protocols Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management Good to have knowledge on Operation and Maintenance of utilities Electrical equipment -DG s Transformer Motors iMCC UPS AC s etc Good to have Lean six sigma 5S TPM and other exposures Good to have exposure on implementation Energy reduction measures ISO certification on Energy Management Location Ferring India Production