Second Lead Engineer

Job family Engineering Business area Hydropower Contract location Mandideep MP IN Working location Mandideep Location type Office Location Office-based Contract type Permanent Job description Every day ANDRITZ continues to deliver successful innovative solutions to our customers globally Why are we so successful Because we are passionate and love what we do We are at the forefront of future engineering technologies with solutions that ensure the success of our clients in key industries that are shaping the future of the world we live in Job Profile senior Design Engineer sPECIAL Mechanical CALCULATION - Generator Working location HIB Mandideep India General Description Senior Design Engineer Special Mechanical Calculation FEA -Generator with the designations ranging from Asst Manager to Sr Manager in commensurate with experience for Executing specialized mechanical calculations FEA Rotor dynamic calculations of Generators for all Large Hydro Large Refurbushiments Service Rehab Complex Compact Hydro Generator projects and those of Very Large Motor-Generators for Large Pump Storage Projects PSPs Working on prestigious Indian International projects JOB RESPONSABILITIES AND TASKS Perform Finite Element Analysis FEA for structural components using tools like ANSYS Workbench including linear non-linear static dynamic thermal and fatigue analyses Develop detailed Finite Element Models based on CAD data and technical specifications ensuring accuracy in boundary conditions material properties and mesh quality Collaborate with design and product development teams to provide simulation-driven design feedback optimize geometry and enhance product performance and reliability Generate comprehensive technical reports and presentations summarizing calculation methods assumptions results and design recommendations for both internal stakeholders and external customers Conduct hand calculations to validate FEA results and support preliminary design studies using classical mechanical engineering methods beam theory stress strain equations etc Perform modal and vibration analysis of rotating and stationary components experience with MADYN or equivalent tools is a plus Support root cause analysis and failure investigations through simulation and calculation to identify corrective actions and design improvements Continuously improve analysis processes by identifying automation opportunities developing macros scripts and integrating advanced simulation methodologies DoE etc Participate in design reviews and provide proactive input based on analysis to influence early-stage design decisions Maintain documentation of calculations analysis assumptions and validation procedures to support traceability and audits QUALIFICATION REQUIREMENTS Education Master s degree in Mechanical Engineering degree from NIT s or IIT s preferred Additional coursework or certification in Finite Element Analysis Structural Mechanics or Mechanical Design is an advantage Experience Minimum 3-8 years of relevant experience in mechanical simulation stress analysis or structural calculations using FEA tools Proven experience with ANSYS Workbench for structural and thermal analysis Linear Non-linear Static Dynamic Hands-on experience with CAD software preferably UGNX but CATIA SolidWorks or similar acceptable Experience in rotating machinery heavy equipment or mechanical system design is highly desirable Familiarity with MADYN or similar rotor dynamics software is a plus Sound knowledge of mechanical engineering design concepts Understanding of materials and manufacturing processes involved Experience of technical trouble shooting Proactive avid learner team player good communication ability Languages Proficiency in English and Hindi Specific Competencies Strong understanding of mechanics of materials structural analysis and machine design principles Proficiency in hand calculations and use of engineering formulas for stress strain fatigue and thermal loads Ability to develop and interpret FEA models including material properties load cases and boundary conditions Knowledge of industry standards and design codes ASME ISO DIN etc for mechanical components Proficient in MS Office tools Excel Word PowerPoint for documentation and presentations Programming scripting skills Python MATLAB APDL or similar for automation and customization of analysis workflows is an added advantage Solid Mechanical engineering fundamentals Knowledge experience of using techniques CAD Analytical FE Calculation tools processes NX SAP Standards Calc tools etc Knowledge experience of hydro generator D E procurement quality control manufacturing erection commissioning aspects Ability to review design output with regard to quality time cost domains Technical decision making and technical project management skills Special Note Engineer will be part of core engineering team handling design of large generator projects at Bhopal This modern engineering and manufacturing facility at Bhopal is the main generator location of Andritz in the world after the parent location in Austria As part of generator engineering team Engineer will be exposed not only to generators but the entire hydro-power plant machinery including turbines governors excitation protection and control systems mechanical balance of plant electrical power systems penstocks and gates Working in generator engineering team also involves understanding of various manufacturing processes welding machining punching casting forging etc and knowledge of variety of materials steel copper insulation etc that are required for generator construction Engineer will be exposed to vast knowledge data base of engineering guidelines procedures design instructions and library of international national standards as part of your work profile The job also requires international exposure in form of customer interactions as our projects are located globally and or on-job work reviews at parent company location at Austria All qualified applicants will receive consideration for employment without regard to race color religion sex sexual orientation gender identity national origin or disability Requisition ID 18801